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4.Operating Instructions

4.1  

Pay attention to the personnel training and follow the safety rules. Check the 

 

condition of the truck and read every warning sign.

4.2  

Check the battery meter before using. When the battery goes below 30% 

 

(the meter shows 3 bars), the controller will shut down the lifting function for 

 

protection, and the moving speed will also slow down into half. If this happen

 

-s, please recharge immediately, otherwise it will shorten the life span of 

 battery!
4.3  

Handle function: fork lifting or descending, driving forward or backward, 

 

emergency reverse, handle turning, horn, braking, etc.

Operating Buttons and Diagram

1

2

3

3

4

4

5

5

6

7

Structure & Function of Control Handle

1.Back Button

2.Horn Button

3.Forward & Backward Button

4.Descending Button

5.Lifting Button

6.Fast mode

7.Slow mode

4.4  

Correct operating procedure: 

 

Pull the emergency stop switch (ON); 

 

 turn on the key switch (electric lock);

 

 press the handle to the working position (photoelectric switch lights on); 

 

rotate the handle accelerator. 

 

The correct operating procedure is the recondition to ensure the safety of 

 

personnel. If the procedure is incorrect, the truck will not move (the Fault 

 

LED flickers)! Re-operate according to the correct procedure.

4.5  

Adjust the angle and position of the handle to control the drive.

 

Turn the drive switch to the needed direction (forward or backward) within 

 

the moving area F. The greater the angle is, the faster it moves. The 

 

personnel should control the speed based on the real situation; drive slowly 

 

in the turning, narrow roadway, slope or the unsighted places.

4.6 

When the electric lock switch is on and without any operation, the controller 

 

will go into sleeping mode for power-saving, and the truck cannot move. 

 

Restart the electric lock switch. 

 

Suggestion: Turn off the electric lock switch and emergency stop buttonif notused for a long time.

4.7  

Brake: Release the handle (back to the B1 area automatically),or push it to 

 

the B2 area (release the drive switch and back to the original position), or 

 

pull out the plug (cut the power) and other ways to brake.

4.8 

Move the truck without driving function: release the electromagnetic brake 

 

before moving (screw off after the motor moves to the round maintenance 

 window).

5.Battery Charging

6.Maintenance

5.1  

Park the truck before any operation on the battery. Only the trained 

 

personnel are allowed to operate in non-smoking and well-ventilated area 

 

equipped with fire extinguishers.

5.2  

Standard battery. Charge when the power goes below 30%. Press the 

 

emergency stop switch (OFF) while charging. Otherwise it may cause 

 

damage to the electric elements!

5.3  

Charge the battery promptly when it runs out. No more than 24 hours. 

 

Charge the battery fully once a month even when it is not used for a long 

 time. 
5.4  

Do not place any metals or other conductive objects on the battery. Use the 

 

truck only when the battery cover is closed. No smoking, fire or other 

 

inflammable and explosive materials nearby.

6.1  

Regular maintenance is the precondition to ensure the reliable performance 

 

and safety as well as to delay the damage of the truck.

B2

B1

F

25°

20°

Running Area

Содержание CBD20X

Страница 1: ... CBD20X FULL ELECTRIC PALLET TRUCK OPERATION INSTRUCTIONS Carefully read the instructions and obey all kinds of warning labels before operation Please confirm that the vehicle is safe without damage ...

Страница 2: ...iagram and Lists 10 8 1 Power Electrical Configuration Diagram 10 8 2 Electrical Configuration Lists 11 9 Standard Parts Wearing Parts List 12 10 Failure Catalog Troubles Shooting 13 11 Electrical Schematic Diagram 19 12 Exploded View 20 Reserve it well for future reference STATEMENT The CBD20X vehicles manufactured by our company are only used in the factories tourist attraction playground and ot...

Страница 3: ... Prohibit any other unauthorized personnel operating the truck And do not use it to carry or lift people 1 13 If any damage or defect is found on the truck stop using it immediately and report to the supervisor in time The truck with faulty functions such as worn wheels or brake dysfunction is not allowed to use before a proper treatment 1 14 Do not park the truck on slopes Turn off the power and ...

Страница 4: ...ce Bearing Wheel Bearing wheel size Driving wheel size Balance wheel size Min fork height Max fork height Max lifting height Fork outside width Fork inside width Fork length Single fork size Overall length Overall width Overall height Handle vertical height Min turning radius Travel speed laden unladen Lifting speed laden unladen Lowering speed laden unladen Fast slow adjustment function Gradeabil...

Страница 5: ...control the speed based on the real situation drive slowly in the turning narrow roadway slope or the unsighted places 4 6 When the electric lock switch is on and without any operation the controller will go into sleeping mode for power saving and the truck cannot move Restart the electric lock switch Suggestion Turn off the electric lock switch and emergency stop buttonif notused for a long time ...

Страница 6: ...the bearing part Check the tightness of bolts and nuts Check the condition of supporting parts and the machine Check the abrasion degree Check the bearing s performance Check the connecting and fixing parts Check the flexibility Check the sidewise movement turning Check whether it can rebound to the vertical position Check the micro switch Check the connectors and cable Check the master switch Che...

Страница 7: ...M Main Fuse FU1 Battery G1 Charger U1 Photoelectric Switch SA1 Driving Wheel M1 Contactor KM2 Power Unit M2 Key Switch S2 Battery Meter V Solenoid Valve K1 Limit Switch SA3 LED Emergency stop button S1 Handle components Cylinder Drive wheels Crank Arm Hauling rod Front wheels Frame Cover 8 1 Power Electrical Configuration Diagrams ...

Страница 8: ...ront Wheel Spring Pin Deep Groove Ball Bearing Bushing Gas Spring M6 Set Screw Oil Pipe Connection Oil Pipe Connection High pressure Oil Pipe Wear Strip Y ring Circlip Dust Ring O ring Circlip for Shaft Bushing Composite Bushing Composite Bushing Deep Groove Ball Bearing Circlip for Hole SPEC MODEL Φ18 Φd16 15 Φ80 70 Φ5 35 6010 80 50 16 30212 110 60 23 75 D23 d20 11 5 M6 12 G1 4 flat M14 1 5 bulge...

Страница 9: ...contactor not closed 13 14 Press the handle to the working position and photoelectric switch is out Loose connection of battery connecting wire Handle not pressed to the working position Rotate the accelerator to the drive range F T6 Press the handle to the working position photoelectric switch is on T16 and rotate the accelerator T6 Adjust the distance of photoelectric switch to see if it lights ...

Страница 10: ... 15 16 ...

Страница 11: ...ator type choice fault 1 open or short circuit of limit potentiometer 2 open circuit of limit potentiometer 1 battery voltage 17V 2 poor contact of battery or contactor EEPROM CHECKSUM FAULT Overvoltage of battery Main contactor fault Brake ON fault Precharge fault Brake OFF fault HPD fault Current sense fault Overvoltage of motor EEPROM fault Battery disconnect Lower battery Main contactor coil d...

Страница 12: ...8 15 Drive pedestal assembly Semi circular head hexagonal screw M8 20 Handle assembly 1 1 1 2 2 2 2 2 1 1 4 4 4 1 1 1 9 9 4 1 5 1 see P2 685 560 see P4 685 560 see P5 see P6 see P8 B A B A 1 2 6 7 8 3 5 9 10 11 12 13 17 15 14 18 15 16 19 20 4 16 1 P1 19 20 Note Figures A and B are the corresponding installation locations Control handle accelerator ET Forward Retreat Adjust speed GN WT BK WT BK WT ...

Страница 13: ...uard coil 30 Hexagonal screw M6 12 in cylindrical head Round Gauge 24V Charging indicator Led 7v Fixed plate of built in charger Insulation bushing 5 Insulation gasket 5 Built in charger Tubing right angle joint Power Unit Assembly Cylindrical head inner hexagonal screw M8 15 Hexagonal bolt M10 65 Enter roller Self locking nut M10 Plastic cover of axle sleeve 4 4 1 1 1 1 1 1 1 1 4 4 1 1 1 2 2 2 2 ...

Страница 14: ...1 6 2 1 2 1 1 2 2 4 2 2 2 1 1 1 1 1 REMARKS Single front wheel set Double front wheel set 1150 1220 5 1 2 3 4 5 6 10 5 11 12 13 5 15 16 17 18 14 14 6 5 7 8 9 A B 图4 NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Cylinder assembly NAME Cylinder assembly Lift rod assembly O ring d48 7 3 55 Wear resistant belt D55 d50 9 7 Baffle ring D55 d47 1 5 Y ring for hole D55 d47 10 Tubing right angle joint Tubing Cylinde...

Страница 15: ... 12 13 12 14 15 16 17 17 18 P6 NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Drive Wheel Assembly NAME Hole retaining ring 150 Spacer Bearing 61824 2RS Straight gear ring Electric machinery Driving wheel Axis retaining ring 15 Small helical teeth Flat bond 5 x 5 x 12 Cylindrical head inner hexagonal screw M6 25 Skeleton Oil Seal 16 30 8 Box body Small straight teeth Bearing 61905 2Z ...

Страница 16: ...8 15 Large washer 8 Harness assembly Handle control wiring harness QTY 1 1 1 1 1 1 1 1 2 2 2 3 1 1 1 REMARKS see P10 650N 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 P8 NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Power Unit Assembly NAME Starting switch Connecting line Copper connecting piece Electric machinery coupling Valve block Relief valve Seal ring Filter screen tank Joint gear pump Check valve Flow...

Страница 17: ...cy reverse switch Reverse switch spring The micro switch Support shell Axle sleeve Shaft sleeve Accelerator knob accelerator Handle base Handle upper cover Horn switch Control switch QTY 1 1 6 1set 2 2 2 1 1 1 1 3 REMARKS ET 126MCU 10 11 1 2 3 4 5 6 7 8 9 10 11 12 29 ...

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