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GENERAL

INTRODUCTION

This manual is for the Vulcan V-Series Gas Broilers
which include the double deck broiler models and the
single broiler over the Heavy Duty Range (HDR)
models. Procedures in this manual will apply to all
models unless specified. Pictures and illustrations will
be of model VIB2 - Infrared Broiler over Ceramic-
Radiant Broiler unless otherwise noted.

All of the information, illustrations and specifications
contained in this manual are based on the latest
product information available at the time of printing.

MODELS

Range Match Broilers on Base (Ceramic-Radiant
Burner)

VBB1F - Modular (for refrigerated base mount
only)

VBB1BF - Cabinet Base

VBB1SF - Standard Oven Base

VBB1CF - Convection Oven Base

Range Match Broilers on Base (Infrared Burner)

VIR1F - Modular (for refrigerated base mount
only)

VIR1BF - Cabinet Base

VIR1SF - Standard Oven Base

VIR1CF - Convection Oven Base

Double Deck Broilers

VIR2 - Infrared Broiler over Infrared Broiler

VBB2 - Ceramic-Radiant Broiler over Ceramic-
Radiant Broiler

VBI2 - Ceramic-Radiant Broiler over Infrared
Broiler

VIB2 - Infrared Broiler over Ceramic-Radiant
Broiler

INSTALLATION, OPERATION AND

MAINTENANCE

For detailed installation, operation and cleaning
instructions, refer to F38215 V-Series Heavy Duty
range (HDR) Broilers Operations Manual sent with
each unit. The manual is also available online at
www.vulcanequipment.com.

RACK POSITION AND GAS

SETTING

NOTE: 

 Infrared burner models must use the full gas

setting (knob fully counterclockwise) to achieve the
best burner performance and highest broiler
temperatures. Lower broiler temperatures can be
achieved by using a lower gas setting (knob in the
range just past off but less than fully
counterclockwise). When using a lower gas setting,
the flame should remain lit and be steady across the
entire burner surface.

For information on rack position and gas setting, refer
to F38215 V-Series Heavy Duty range (HDR) Broilers
Operations manual sent with each unit. The manual is
also available online at www.vulcanequipment.com.

SPECIFICATIONS

GAS PRESSURES

Manifold/Operating Pressure

Natural - 6" W.C.

Propane - 10" W.C.

Inlet Supply Pressure

Natural - Recommended 7" - 9" W.C. with a
minimum of 7" W.C.

Propane - Recommended 11" - 12" W.C.
with a minimum of 11" W.C.

Maximum 14" W.C. (0.5 PSI) for Natural or
Propane.

LUBRICATION

Anderson and Forrester (or comparable) valve grease
for burner valve stems. Apply light coat to valve stems.
Valve grease must be insoluble in propane and natural
gas.

TOOLS

Standard

Standard set of hand tools.

Manometer.

Gas leak detection equipment.

Pipe thread sealant. Any sealant used must be
resistant to the reaction of propane gases.

V-SERIES HEAVY DUTY BROILERS, DOUBLE DECK AND RANGE MATCH MODELS - GENERAL

Page 3 of 16

F45548 (0715)

Содержание VBB1BF

Страница 1: ...tools instruments and skills required to perform the procedure Procedures for which you do not have the necessary tools instruments and skills should be performed by a trained Vulcan Service Technici...

Страница 2: ...BURNER 8 INFRARED BURNER 10 GAS PRESSURE REGULATOR 10 RACK SPRINGS 10 SERVICE PROCEDURES AND ADJUSTMENTS 12 PILOT FLAME HEIGHT 12 CERAMIC RADIANT BURNER AIR SHUTTER ADJUSTMENT 12 REGULATOR ADJUSTMENT...

Страница 3: ...ers Operations Manual sent with each unit The manual is also available online at www vulcanequipment com RACK POSITION AND GAS SETTING NOTE Infrared burner models must use the full gas setting knob fu...

Страница 4: ...lly Assemble the parts and retain for future use on gas equipment Pipe tee sized for the gas line inlet connection and pipe fittings pipe nipples reducers etc for the connection as required Hose barb...

Страница 5: ...must be checked for leaks Check with a soap and water solution bubbles Do not use an open flame Accessing Control Valve Upper Broiler double stack or single unit over range The side panel must be remo...

Страница 6: ...ews at the rear that are securing the back panel 1 Fig 6 and side panel to broiler frame Arrows shown in Fig 6 are pointing to the rear screw locations for right side panel removal Fig 6 D Remove side...

Страница 7: ...ilot tube fitting and remove the tube Fig 9 When disconnecting compression nut from the pilot tube fitting support the fitting to prevent damage to pilot tubing 5 Reverse procedure to install and chec...

Страница 8: ...ach burner 3 Fig 12 There are 6 ceramic bricks for each of the 3 burners 18 bricks total Fig 12 5 Remove screws securing pilot tube mounting brackets 1 Fig 13 to burner support 2 Fig 13 Position pilot...

Страница 9: ...nto the broiler grid Position 2 x 4 s underneath the burners near the front Fig 18 11 Adjust rack assembly to the middle position 12 Remove cotter pin from all three burners Fig 19 13 Grasp the bottom...

Страница 10: ...flame Clean pipe threads and apply thread sealant that is suitable for use with propane gases NOTE Gas pressure regulator should be installed as close to the broiler inlet gas connection as possible 1...

Страница 11: ...n springs Fig 24 3 Remove springs from the lifting arm mechanism and eye bolt 4 Reverse procedure to install 5 Perform RACK SPRING TENSION ADJUSTMENT V SERIES HEAVY DUTY BROILERS DOUBLE DECK AND RANGE...

Страница 12: ...stics and excessive gas consumption may occur An air shutter on the front of the burner controls the gas mixer balance A yellow streaming flame on the burner is an indication of insufficient primary a...

Страница 13: ...wise to decrease pressure until the proper gas pressure is achieved C Install the regulator closing nut D Turn gas supply off E Remove manometer and tee from gas line Clean pipe threads and apply thre...

Страница 14: ...base of the valve stem See LUBRICATION If valve grease does not improve rotation of the valve or damage is found replace the CONTROL VALVE as outlined under REMOVAL AND REPLACEMENT OF PARTS RACK SPRIN...

Страница 15: ...gas pressure 3 Control valve malfunction CERAMIC RADIANT BURNER CERAMIC RADIANT BURNER SYMPTOM POSSIBLE CAUSE Flame too yellow 1 Orifice incorrect size or dirty 2 Air shutter not adjusted correctly o...

Страница 16: ...r not lighting properly or incorrect burner flame appearance due to clogged ports 1 Broiler with Infrared burner is located too close to a fryer or charbroiler and the grease laden air is causing burn...

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