Voyager SSV130-119R Скачать руководство пользователя страница 6

GAS VALVE

The Gas Valve is a special valve which has a pressure Augmented Regulator Feature, as well as negative outlet pressure. As an addi-
tional safety feature , this valve has a left hand thread on the outlet end and a special tamper resistant electrical connector.

VENTING

For inlet air supply, top pipe on the right of the shroud, use 3" PVC schedule 40.  It is very important that you plan the location properly,
to eliminate long pipe runs and excessive fittings. Inlet pipe size must not be reduced. Do not combine the inlet air with any other inlet
pipe including an inlet to an additional similar appliance.  The joints must be properly cleaned, primed, and cemented.  The piping must
also be properly supported as per local and national standard plumbing codes.  It is important that the piping must be clean and free
from burrs, debris, ragged ends, and particles of PVC.  

For exhaust piping, lower pipe on the right of the shroud, for the first 7’, use 3” ABS sch 40 or 3”CPVC sch 40 or 80.  For concrete con-
struction or to meet certain fire codes, exhaust piping - lower pipe on right of shroud, and inlet air piping - top pipe on the right of the
shroud, must be 3" CPVC schedule 40 or 80, (only to meet local fire codes).  The balance of the inlet and exhaust piping may be PVC
schedule 40 or 80, or ABS solid only, 

NOT FOAM CORE

.  For residential style wooden construction exhaust piping, lower pipe on right

of shroud, must be 3" ABS solid (NON FOAM CORE) or 3" CPVC schedule 40 or 80 for the first 7’ only.  The balance of the inlet and
exhaust piping may be PVC or ABS solid NON FOAM CORE or CPVC to meet local codes.

The only approved exhaust vent materials are ABS solid NON FOAM CORE; first 84" or CPVC.  The balance of the exhaust piping
must be ABS solid NON FOAM CORE, CPVC or PVC sch 40 

NON FOAM CORE ONLY

.  Exhaust piping should be sloped back to the

connection on the Voyager, at least 1/4" per foot to remove additional condensate that forms within the pipe.  The total combined
length of pipe (intake piping plus exhaust piping added together) including elbow allowances intake and exhaust (each elbow = 5' of
pipe) should not exceed 85'.  The combined vent length should not be less than a combined length of 6' plus two 90 degree elbows.
Choose your vent termination locations carefully; see 

pages 22 and 23

.  You must additionally make certain that exhaust gas does not

re-circulate back into the intake pipe.  You must place them in a open area, and follow the following guidelines.

NOTE:

Per requirement of the ANSI Z21.10.3. 2004 1 CSA 4.3 -2004 a thorough review and compliance to Fig. 3-A pg. 21 in this

manual is required.

11) 

The vent intake and exhaust must be properly cleaned and glued, for pressure tight joints.  Several methods for venting the 
Voyager can be found on 

pages 22 and 23

.  Use the following layout as a guideline; certain site conditions such as multiple 

roof lines/pitches may require venting modifications-consult factory.  The air inlet must be a minimum of 1' vertically above the 
maximum snow level or 24" which ever is greater.  The air inlet must also be a minimum of 10' horizontally from the roof, and 
terminated with a tee.  The exhaust must be a minimum of 24" above the air inlet opening, and terminated with a coupling. It 
is very important that there are no other vents, chimneys or air inlets in any direction for at least 4'. 

All venting must be prop-

erly supported, as the Voyager is not intended to support any venting whatsoever

.  All piping, glue, solvents, cleaners, 

fittings, and components, must conform to ASTM (American  Society for Testing and Materials), and ANSI (American National
Standard Institute).  

PAGE: 6

n

WARNING

1)

Never vent into a walkway or patio area, or an alley, or otherwise public area less than 7' from
the ground;

2)

Never vent over or under a window or over a doorway;

3)

Never install a heat saver or similar product to capture waste heat from exhaust;

4)

Always have vent location at least 1' above maximum snow level;

5)

Always have vent 1' above ground level, away from shrubs and bushes;

6)

Follow local gas codes in your region or refer to National Fuel Gas Code, or Can B149;

7)

Always have vent at least 3' from an inside corner of outside walls;

8)

Maintain clearance to electric, gas meters, and exhaust fans or inlets; (See Fig. 3A pg. 21 for
clearances)

9)

Very Important!

Inlet air must be taken from 

outside

of building, next to exhaust outlet, no

closer than 8";

10) Always place screens in all openings in intake and exhaust to prevent foreign matter from

entering the Voyager.

n

WARNING

THE GAS VALVE MUST NOT BE REPLACED WITH A CONVENTIONAL VALVE UNDER ANY
CIRCUMSTANCES.  MAKE SURE GAS VALVE IS IN THE “OFF” POSITION PRIOR TO TURNING THE
GAS SUPPLY ON.

Содержание SSV130-119R

Страница 1: ...STALLATION AND SERVICE MANUAL FOR THE VOYAGER GAS FIRED WATER HEATER SUPER HIGH EFFICIENCY GAS FIRED WATER HEATING COMBINATION APPLIANCE ANSI Z 21 10 3 MANUFACTURED BY Visit our website at WWW HTPRODU...

Страница 2: ...CATIONS MODEL GALLON CAPACITY INPUT BTU HR NATURAL LP GAS TEMPERATURE RISE IN DEGREES FAHRENHEIT 40 50 60 70 80 90 100 110 120 130 140 SSV199 119R 119 199 000 GPH 545 436 363 311 272 242 218 198 181 1...

Страница 3: ...24 service clearance is achieved when the door is opened or panel is removed Under no circum stances shall Heat Transfer Products Inc be held liable for any such water damage whatsoever This water hea...

Страница 4: ...d take as long as 5 minutes before the water heater will physically lock out during the water heater operation Remedy Low water condition in tank Turn off the electric supply make sure that the cold w...

Страница 5: ...tested If the leak test requirement is a higher test pressure than the maximum inlet pressure you must isolate the Voyager from the gas line In order to do this you must disconnect the union and cap...

Страница 6: ...vent termination locations carefully see pages 22 and 23 You must additionally make certain that exhaust gas does not re circulate back into the intake pipe You must place them in a open area and fol...

Страница 7: ...ng length can be 125 plus the first 10 of each 3 and a maximum fitting allowance of the 3 total two 90 degree or four 45 degree before increasing to 4 Total equivalent would be 30 of 3 plus 125 of 4 N...

Страница 8: ...EACH ELBOW TOTAL FRICTION LOSS FOR ELBOWS GRAND TOTAL VENT LENGTH FEET WITH FITTING FRICTION LOSS ADDED 12 2 5 10 22 20 2 5 10 30 20 3 5 15 35 20 4 5 20 40 20 5 5 25 45 20 6 5 30 50 20 7 5 35 55 20 8...

Страница 9: ...sired water temperature set point temperature Nine individual LED indicators are also mounted on the display board which are used to determine the operating status of the appliance and provide assista...

Страница 10: ...release the button and the new differential has been stored into permanent memory OVERALL APPLIANCE AND CONTROL OPERATION A normal operating sequence is as follows 1 The control determines that the a...

Страница 11: ...tem then the ignitor element must complete a 30 second warm up period Therefore a time period of approximately 40 to 90 seconds will expire between each ignition trial If the burner lights during any...

Страница 12: ...PAGE 12...

Страница 13: ...ory OR WARRANTY WILL BE VOIDED VOYAGER GAS CONVERSION INSTRUCTIONS FOR CONVERSION OF THE VOYAGER TO PROPANE OR NATURAL GAS YOU MUST ORDER A CONVERSION KIT FROM THE FACTORY BELOW IS A LIST OF THE DIFFE...

Страница 14: ...R APPLIED TO IGNITOR 24V MONITORS INCOMING VOLTAGE FROM THE ON WHEN SECONDARY VOLTAGE IS PRESENT TRANSFORMER SECONDARY ECO MONITORS STATE OF THE ECO SWITCH ON WHEN ECO SWITCH AND LOW WATER CUT OFF AND...

Страница 15: ...PAGE 15...

Страница 16: ...PAGE 16...

Страница 17: ...PAGE 17...

Страница 18: ...PAGE 18...

Страница 19: ...PAGE 19...

Страница 20: ...joints Several methods for venting the Voyager can be found on pages 22 and 23 Use the following layout as a guideline certain site conditions such as multiple roof lines pitches may require venting...

Страница 21: ...ANSI Z223 1 NFPA 54 2002 Multiple Vent Spacing Note Exhaust must extend out 1 foot There should be no more than 2 vents and 2 intakes then a space of 36 to the next set of vents Note There must be a...

Страница 22: ...PAGE 22...

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Страница 25: ...PAGE 25...

Страница 26: ...HE GAS VALVE BY PRESSING ON THE TABS ON THE TOP AND BOTTOM OF THE PLUG AND PULLING 13 REMOVE THE TWO GREEN GROUNDING WIRES FROM THE TOP REAR OF THE BLOWER BY TAKING OUT THE GREEN GROUNDING SCREW WITH...

Страница 27: ...MA 5 RE INSERT THE BURNER WITH THE FLAT SIDE OF THE FLANGE FACING DOWN 6 REPLACE THE BLOWER OUTLET FLANGE GASKET WITH A NEW GASKET BE SURE THAT BOTH SIDES OF THE GASKET ARE SPRAYED WITH PERMATEX HIGH...

Страница 28: ...P SOCKET 19 PLACE GAS ORIFICE ON TOP OF THE SPLIT UNION WITH HOLE FACING UP AS SHOWN BELOW 20 RE CONNECT THE GAS VALVE TO THE AIR INLET MANIFOLD BY TURNING THE UNION COUNTER CLOCKWISE AND TIGHTENING I...

Страница 29: ...PAGE 29 PARTS ILLUSTRATIONS...

Страница 30: ...VALVE BY TURNING THE BLUE KNOB ON THE VALVE TO THE OFF POSITION 4 SHUT OF THE GAS SUPPLY TO THE VOYAGER 5 BREAK THE UNION ON THE GAS LINE LOCATED BEFORE THE GAS VALVE AND REMOVE THE HALF OF THE UNION...

Страница 31: ...ABLE THEN FOLLOW INSTALLATION PROCEDURE 2 IF NO MANOMETERS ARE AVAILABLE USE INSTALLATION PROCEDURE 1 PROCEDURE 1 1 RE CONNECT THE GAS VALVE WIRING HARNESS TO THE GAS VALVE 2 SLIDE THE GAS VALVE BACK...

Страница 32: ...GED INTO THE GAS VALVE AND INTO THE CONTROL BOARD 2 TURN THE ADJUSTMENT SCREW UNDER THE BRASS CAP YOU REMOVED IN STEP 8 ABOVE TURN ONE FULL TURN CLOCKWISE WITH A SMALL FLATHEAD SCREWDRIVER THIS WILL I...

Страница 33: ...S 2 PUT THE GAS VALVE ADJUSTMENT SCREW COVER BACK IN PLACE AND TIGHTEN 3 PUT THE VOYAGER CABINET DOOR BACK INTO PLACE PROCEDURE 2 1 REMOVE THE OUTLET PRESSURE TAP PLUG FROM THE RIGHT SIDE OF THE GAS V...

Страница 34: ...T THE SUPPLY GAS PIPING TO THE VALVE 8 TURN ON THE GAS TO THE VOYAGER 9 TURN THE BLUE KNOB ON THE GAS VALVE TO ON 10 REMOVE THE SMALL ROUND BRASS PLUG FROM THE GAS VALVE BY TURNING IT COUNTER CLOCKWIS...

Страница 35: ...T OFF TURN THE ADJUSTMENT SCREW TWO FULL TURNS COUNTER CLOCKWISE 14 SHUT THE VOYAGER DOWN THEN START IT UP AGAIN LET IT RE LIGHT IF THE IGNITION WAS GOOD THE VALVE NEEDS NO FURTHER ADJUSTMENT IF THE I...

Страница 36: ...LS VENT SIZED FROM 3 TO 4 BY USING BUSHINGS INSTEAD OF REDUCING COUPLING OR REDUCING ELBOW VENT CHANGED FROM 3 TO 4 WITHOUT GOING REQUIRED 10 ON BOTH INTAKE AND EXHAUST VENTING NOT CLEANED AND GLUED T...

Страница 37: ...t the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and batter...

Страница 38: ...DED When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment the instructions provided by...

Страница 39: ...PAGE 39...

Страница 40: ...PAGE 40 2008 2006 2005 2004 Heat Transfer Products Inc...

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