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Assembly instructions VOSS quick connect system 246

 

NX

, page 6 of 18 

4. Assembly instructions 
 

Use of arrow symbols in pictures: 
 
 

Indicates special points of interest described in the text. 

 
 

Indicates required manual actions and their direction. 

 
 

Indicates operations that should be avoided. 

 

 

 

4.1. 

Assembly of the nylon tube 

4.1.1.  Cutting the nylon tube to length 

 
 

 

The nylon tube must be cut at a right angle. 

 

The nylon tube must not be cut using a saw, as this causes burring. Burring reduces the 

sealing ability of the connection. 

 

When cutting the nylon tubes to length, we recommend the use of the VOSS cutting pliers (see 
fig. 9). Using the VOSS cutting pliers will ensure the tube is cut cleanly and at a right angle. 
Subsequent treatment of the cut surface, such as deburring, is then no longer necessary. 
 
 

Fig. 9: VOSS cutting pliers for nylon tubes 
 

 

 

Содержание 246 NX

Страница 1: ...Assembly instructions VOSS quick connect system 246NX Convenient connection positioning and release...

Страница 2: ...lure of the system VOSS quick connect system 246NX may only be used with ports and tubes made of materials described in chapter B components and materials Do not connect nylon tube and fir tree with h...

Страница 3: ...ngs on the retaining element The plug is made of polyamide and will be supplied with a protective cap The system is available with different O ring materials depending on the fluid Fig 2 Components of...

Страница 4: ...S offers a wide range of adapters inline connectors and manifolds The connecting port is made of nylon or metal If necessary VOSS will provide detailed specifications of the connecting port The connec...

Страница 5: ...ter NS 8 with low left and higher right connecting port 3 Lines Depending on the application nylon tubes may be applied to the fir tree of quick connect system 246NX Diesel and biodiesel Polyamide tub...

Страница 6: ...1 1 Cutting the nylon tube to length The nylon tube must be cut at a right angle The nylon tube must not be cut using a saw as this causes burring Burring reduces the sealing ability of the connectio...

Страница 7: ...tube must not be heated The nylon tube must be undamaged The fir tree profile must be clean and free of any grease The fir tree profile must be undamaged otherwise the connection to the nylon tube wil...

Страница 8: ...em 246NX page 8 of 18 Step 1 Attach the correct tool mount into the intended plug straight or elbow Fig 11 Step 2 Place the intended plug with protective cap into the tool mount Fig 12 Step 3 Clamp th...

Страница 9: ...e overlap of the tube must be at least 2 mm longer than the length of the plug s fir tree Fig 14 Step 5 The vice grip secures the nylon tube The clamping force can be regulated with the adjusting scre...

Страница 10: ...tep 7 The fir tree has to be inserted completely into the nylon tube with the insert lever until the stop limit is reached There should be no gap 0 5 mm Fig 17 Step 8 Move the insert lever back Fig 18...

Страница 11: ...Assembly instructions VOSS quick connect system 246NX page 11 of 18 Step 10 Release the vice grip remove the assembled line Fig 20 Nylon tube correctly mounted on the fir tree Fig 21...

Страница 12: ...ctions VOSS quick connect system 246NX page 12 of 18 Assembly machine for series assembly VOSS offers the assembly machine type 56 for series assembly of nylon tubes on fir trees Fig 22 VOSS assembly...

Страница 13: ...y the bore hole The connecting port must be clean and must not show any signs of damage The O ring must be greased Initial situation The plug with the tube mounted correctly on the fir tree above a co...

Страница 14: ...page 14 of 18 Step 2 Check for correct locking by pulling the line in the opposite direction Fig 25 Step 3 To make disassembly easier in the future rotate the retaining element to the most convenient...

Страница 15: ...must be free of pressure Step 1 To make disassembly easier the retaining element can rotate and be set into 8 different positions Fig 27 Step 2 Press the corrugated segment of the retaining element t...

Страница 16: ...e Release with the thumb The hand impedes the circular release element Fig 30 Step 2 example no 2 recommended Observe the corrugated segment on the side Release with the thumb The hand does not impede...

Страница 17: ...above the connecting port Fig 32 Required free space for inserting VOSS quick connect system 246NX Lines have to be routed in a manner that they are free from stress or torsion To prevent any damage a...

Страница 18: ...awings of the VOSS quick connect system 246NX may not be reproduced or made accessible to third parties without our prior consent Technical modifications and errors excepted Contact VOSS Automotive Gm...

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