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Touching-up surface finish damage

The touching-up of any extensive damage

to the synthetic finish requires the use of

special equipment and skill, so that the

repairing of any such damage should be

entrusted to a Volvo workshop. Minor

damage caused by flying gravel, etc. and

small scratches can, however, be attended

to by the owner himself.
Damage caused by flying stones requires

i mmediate treatment if damage from rust

is to be avoided. Always make a habit,

therefore, of checking the finish regularly

and carrying out touching-up if required.

Volvo dealers can supply you with suitable

touching-up paint in tins or spray bottles.

Always make sure that you get exactly the

right colour. Touching-up is as follows:

1. If flying gravel should penetrate down

to the metal, the damaged surface should

be scraped completely clean with a pen-

knife or similar.

If the paintwork has not been damaged by

flying gravel, a light scraping will remove

the dirt.

2. In the event of severe damage due to

flying stones, it is necessary to treat the

spot concerned with anti-rust primer. The

primer should cover completely the scrat-

ched and rubbed down edges.

3. When the anti-rust primer has dried,

genuine Volvo paint is applied. Stir the

paint well or shake the spray bottle

thoroughly before use. Apply several thin

coats of the paint allowing it to dry

thoroughly between each application.

Chromed parts

The chromium-plated and anodized parts

should be washed with clean water as soon

as they become dirty. This is particularly

i mportant if you drive on gravel roads

which are treated with chemicals to keep

the dust down or in the winter when salt is

used to melt the snow. After the car has

been washed, wax or anti-rust preparation

can be applied.

41 Anti-rust treatment

The Volvo 164 is anti-rust treated at the

factory. Underbody sealing compound is

applied to the underbody on those places

exposed to damage from flying stones

thrown up by the wheels, i.e. the wheel

arches, the entire floor plate and the

underside of the sills. Anti-rust fluid is

sprayed on the chassis parts. Inspection

and any touching-up of the anti-rust

protection should be done at regular

i ntervals and at least once a year. The

enclosed body sections should also be

anti-rust treated by means of spray appli-

cation at least once a year.

If any touching-up of the anti-rust pro-

tection is necessary, this should be done

i mmediately to prevent moisture from

seeping in and causing damage.

SERVICING

42 Cleaning the upholstery

The Volvo 164 is available with two

different upholstery combinations: leather

and vinyl or fabric and vinyl.

A damp cloth, possibly moistened with a

mild soap solution, should be used for

cleaning the leather upholstery. For the

removal of more difficult spots, an expert

should be consulted concerning the choice

of cleaning agent.

Normally many different kinds of spots can

be removed from fabric with soap and

water or washing agent.

For more difficult spots, e.g., from asphalt,

oil, i ce-cream, shoe cream, butter, etc.,

carbon tetrachloride - petrol (equal parts

carbon tetrachloride and chemically pure

petrol) can be used on the fabric up-

holstery.

The vinyl is washed with mild soap solu-

tion or, in more difficult cases, with a

household washing agent.

Petrol, white spirit, carbon tetrachloride or

similar cleaning agents must not be used

for the leather upholstery and vinyl since

these agents damage the leather up-

holstery and vinyl.

Cleaning the floor mats

The floor carpets should be vacuum-

cleaned or brushed clean regularly. Now

and again, and specially during the win-

tertime, they should be taken out for

drying. Mild washing agent will remove any

spots.

53

Содержание 164 1971

Страница 1: ......

Страница 2: ...Operating Instructions Description Servicing Reprinting permitted if source quoted...

Страница 3: ...rmance that you have every right to expect of a top quality vehicle This instruction book is not intended to be a comprehensive technical manual and does not claim to make the reader a perfect car mec...

Страница 4: ...CONTENTS...

Страница 5: ...r dealer for any information about your Volvo that is not included in this instruction book Not only has Volvo a workshop within call in your own country it has also a widely distributed service netwo...

Страница 6: ...with chassis number are punched into the front right hand door post Above the chassis number on the door post there is also the code for dip and primer paints Type designation and chassis number plate...

Страница 7: ...OPERATING INSTRUCTIONS...

Страница 8: ...reen wipers The fluid con tainer for the washers is located in the engine compartment and holds about 1 2 litres 2 3 4 Imp pints 3 4 US pints 3 Switch electrically heated rear window I n order to obta...

Страница 9: ...ometer and consists of a manually adjustable sliding arrow Its pur pose is to remind the driver of the partic ular maximum permissible speed in con nection with speed limit regulations 8 The temperatu...

Страница 10: ...ue care when driving under such conditions I Mainbeam warning light This lights blue when the headlights are switched to mainbeam by the switch lever 6 J Oil pressure warning light This lights yellow...

Страница 11: ...er towards the steering wheel and then releasing it Here the lighting switch 5 should be pulled out fully The lever is also used for flashing with mainbeam when the headlights are not switched on The...

Страница 12: ...ter motor As soon as the engine starts release the key which automatically returns to the Driving posi tion If the car is parked in such a way that it is difficult to unlock the steering wheel turn th...

Страница 13: ...dle The bonnet lock is released by pulling out the handle situated to the left of the steering column lower down on the dash board This release the bonnet which is still retained by the safety catch T...

Страница 14: ...heck the electrical system On the inside of the cover of the fuse compartment there is room for a number of spare fuses The two fuses for the foglights are located in a fusebox on the left hand side i...

Страница 15: ...backrest is adjusted with the lever on the outside of the backrest see picture Lift up the lever adjust to the desired angle and lock the backrest there by pushing down the lever The backrest can be...

Страница 16: ...ust the eyelet screw to the desired position Re lock securely the eyelet screw with the locknut The passenger s seat can be used facing opposite the driving direction in order to hold a safety seat fo...

Страница 17: ...the other across the shoulder chest and secure the belt by pushing the buckle tongue into the locking slot in the lock between the seats An audible clicking sound is a sign that the belt is locked Ma...

Страница 18: ...e outside by pressing the lock plunger on the window ledge down and shutting the door while pushing in the outside door handle button To lock the rear doors it is not necessary to push in the buttons...

Страница 19: ...ry in its opened position The luggage compartment light goes on automatically when the lid is opened The spare wheel is securely held in position to the right The jack and tool kit are fastened to the...

Страница 20: ...est run before being delivered We are therefore 19 Avoid driving at low speed in high gear and using the kick down automatic transmission during the first 2000 km 1200 miles STARTING AND DRIVING Runni...

Страница 21: ...in After starting a cold engine do not race it immediately but run it at moderate speed and do not subject it to heavy loading until the engine temperature has reached nor mal level When starting wit...

Страница 22: ...tions are shown in the picture above Overdrive The overdrive is engaged by means of the lever under the steering wheel on the right hand side of the steering column When the overdrive is engaged a red...

Страница 23: ...e place when the selector is in the L position If upshifting to 2nd or 3rd gear is required the selector must be moved to the D position The L position should be used as follows 1 In order to obtain i...

Страница 24: ...nd gear Switch on the ignition and pull out the choke if the engine is cold Manual gearbox Engage 3rd or 4th gear and gradually release the clutch pedal Once the engine starts running depress the clut...

Страница 25: ...TECHNICAL DESCRIPTION Engine compartment...

Страница 26: ...us lubri cating points A relief valve is built into the oil pump and prevents the oil pressure from reaching excessively high values The oil filter is of the full flow type that is all the oil passes...

Страница 27: ...e type and incorporates a circulation pump When the engine is cold the coolant circulates only inside the engine As the engine warms up a thermostat valve starts opening the outlet to the radiator A s...

Страница 28: ...ive For certain markets the Volvo 164 model is fitted with an overdrive see upper right which makes it possible to reduce engine speed while maintaining road speed This is less wearing on the engine a...

Страница 29: ...ifferential unit the rear axle is similar in design to a conventional rear axle Warning Do not rotate a jacked up rear wheel if the other rear wheel is still on the ground Due to the differential unit...

Страница 30: ...nical steering Certain variants of the Volvo 164 are fitted with mechanical steering The steering is of the cam and roller type Movements of the steering wheel are transmitted via the worm on the stee...

Страница 31: ...ainbeam lights 45 W 5 Distributor 6 Battery 12 V 60 Ah 7 Connection to instrument 8 Terminal 9 Part of 6 pol terminal block 10 Horn ring 11 Ignition coil 12 Horn relay 13 Starter motor 1 h p 14 Brake...

Страница 32: ...31...

Страница 33: ...o circuit system is that both the front wheels are connected to one rear wheel that is should there be a failure in one of the circuits there is al ways braking power on both front wheels and the othe...

Страница 34: ...e book carried out in accordance with recommended prices and the workshop stamp in the service book will show when the vehicle was serviced When the car was being designed partic ular attention was gi...

Страница 35: ...below the servicing procedures have been given cer tain numbers which refer to the detailed descriptions on the following pages Some of the work must be carried out by skilled mechanics or requires t...

Страница 36: ...ion to the servicing procedures mentioned in this scheme you should also check regularly the following from the point of view of traffic safety a lighting including brake warning light b turn indicato...

Страница 37: ...ervo steering and carburettors should be changed or the oil level checked after every 10 000 km 6000 miles suitably in connection with the 10 000 km 6000 miles inspection The measures taken in this in...

Страница 38: ...is according to the intervals given below The intervals will depend to a great extent on the type of oil used For engine lubrication oil quality For Service MS is to be used As far as viscosity is con...

Страница 39: ...ox should be changed In the case of a new or reconditioned gearbox the oil should also be changed after the first 2500 km 1250 miles and the gearbox thoroughly flushed with the same type of oil subseq...

Страница 40: ...0 11 Final drive Check the oil level in the final drive every 10 000 km 6000 miles The oil should reach up to the filler hole If necessary top up with oil The oil in the final drive should first be ch...

Страница 41: ...4 above the level mark in the container If the level is lower than this top up with oil with the engine stopped to prevent air from being sucked into the container Start the engine and recheck the oi...

Страница 42: ...lter The engine is fitted with a full flow type oil filter which means that all the oil passes through the filter on its way from the oil pump to the various lubricating points Impurities in the oil a...

Страница 43: ...compression test should be made after every 10 000 km 6000 miles This test should preferably be carried out by a workshop 23 Fan belt The fan belt tension should be checked every 10 000 km 6000 miles...

Страница 44: ...drain the cooling system open the drain tap located at the right hand side of the engine and disconnect the hose attached to the bottom of the radiator The expansion tank is emptied by remov i ng it...

Страница 45: ...orkshop with the proper equipment The distributor is one of the most sensitive units in the engine and careless handling can lead to decreased engine output and high fuel consumption or even serious d...

Страница 46: ...rved 1 A battery connection to the wrong terminal will damage the rectifiers Before the connections are made check the polarity of the battery with a voltmeter 2 If extra batteries are used for starti...

Страница 47: ...e replaced Make sure when fitting lamps that the guide pin on the socket fits into its corresponding recess Replacing the headlight bulbs The headlight bulbs are replaced from in side the engine compa...

Страница 48: ...h hold the glass The bulbs can now be removed by pressing them inwards and turning them slightly anti clockwise at the same time The top bulb is the flasher the one under that is the reversing light t...

Страница 49: ...ass is replaced after the bulb has been changed by first hooking it securely to the switch and then pressing it up with the hand Replacing the bulb for the lights for the luggage and engine compartmen...

Страница 50: ...e system seals should also be replac ed every 3rd year or 60 000 km 36 000 miles FRONT END 36 Check the front wheel alignment Correct front wheel alignment is of vital importance for the steering of t...

Страница 51: ...lar intervals for damage and abnormal wear also for par ticles which can fasten in the tread Have them balanced if necessary Poorly balanc ed wheels will rapidly increase the wear on tyres as well as...

Страница 52: ...jack in the eyelet near to the wheel to be lifted see Fig 3 Jack up the car so high that the wheel comes off the ground Remove the wheel nuts and lift off the wheel Observe due care that the threads o...

Страница 53: ...the roof of the car and work down the body Then dry carefully with a soft clean chamois leather Use different leathers for the windows and the remainder of the car since using the same leather can ca...

Страница 54: ...be applied 41 Anti rust treatment The Volvo 164 is anti rust treated at the factory Underbody sealing compound is applied to the underbody on those places exposed to damage from flying stones thrown...

Страница 55: ...with regard to fuel oil coolant leakage 3 Examine the tyres carefully Replace worn tyres 54 4 Check that the engine is running per fectly and that fuel consumption is normal 5 Examine the state of cha...

Страница 56: ...verse and if possible place blocks be hind the wheels See also page 23 Windscreen washer In the same way as anti freeze is added to the cooling system during the winter to prevent frost damage anti fr...

Страница 57: ...e with the ignition switched on If there is a strong spark the fault is probably in the spark plugs so these should be changed 2 If only a weak spark is obtained or none at all check to see whether th...

Страница 58: ...SPECIFICATIONS 57...

Страница 59: ...SPECIFICATIONS or corresponding 58...

Страница 60: ...SPECIFICATIONS 59...

Страница 61: ...LUBRICATING CHART...

Страница 62: ...pints approx 0 6 litre 1 1 Imp pints 1 3 US pints approx 1 2 litres 2 0 Imp pints 2 5 US pints Oil capacities Engine excl oil filter incl oil filter approx Gearbox M 400 M 410 BW 35 Rear axle Steerin...

Страница 63: ......

Страница 64: ...page 37 Coolant level The coolant should be between the Max and Min marks on the expansion tank When filling up use a mixture of 50 lo anti freeze and 50 lo water Brake fluid level Check without remo...

Страница 65: ......

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