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7742836 07-2003

Maintenance

Changing engine oil

Engine oil and the oil filter are important factors affecting
engine life. They affect ease of starting, fuel economy,
combustion chamber deposits, and engine wear. Drain
and refill the engine crankcase once each season or every
100 operating hours, whichever comes first. (Also see the
maintenance schedule.)

1. Run the engine to warm the crankcase oil (for easier re-

moval).

2. Turn off the engine.

3. Remove oil dipstick, and drain the oil from the crankcase

through the dipstick tube, using the special fitting pro-
vided on the tube. This special fitting is provided so that
the oil does not have to be drained into the bulge.

4. Withdraw oil with a suction pump.

NOTE! You may purchase either a manual or an electric

suction pump from any marine supply store, or from
your Volvo Penta dealer.

5. Dispose of used oil according to any applicable federal,

state, and local environmental regulations.

6. Replace the oil filter.

7. Remove the oil fill cap and fill the crankcase to the speci-

fied capacity with Volvo Penta DuraPlus premium engine
oil.

Changing the oil filter

Replace the oil filter whenever the engine oil is changed.
This filter is a self-contained, screw-on type.

1. To remove, unscrew filter canister counterclockwise. Dis-

pose of used filter according to any applicable federal,
state, and local environmental regulations.

2. When attaching a new filter, be sure the gasket is lightly

lubricated with motor oil.

3. Hand-tighten only.

4. Run engine and check for leaks. (Do not run engine out

of water.)

Drive Components

External lubrication points

The gimbal bearing and universal joints are permanently
lubricated. No external lubrication is required.

Lubricating the drive unit (XDP)

The drive unit is filled at the factory with Volvo Penta
DuraPlus GL5 Synthetic

gearcase lubricant. This lubricant

must be used when adding lubricant or refilling the drive
unit.

Adding lubricant

Each week, check the oil level in the reservoir. Make sure
it is between “MAX” and “MIN.” It is normal for the oil level
to go down slightly as air is purged from the system when
the drive is new or has been serviced. Check regularly
after servicing.

Caution!

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Содержание 4.3OSi-E

Страница 1: ...OPERATOR S MANUAL 4 3OSi E 4 3OSi EF 5 0OSi E 5 0OSi EF 5 7OSi D 5 7OSi DF 5 7OSXi D 5 7OSXi DF ...

Страница 2: ......

Страница 3: ...ler Selection 27 D series aluminum propellers 27 F series stainless steel propellers 27 X series composite propellers 27 Twin engine installation 28 XDP drive unit 28 Remote controls Trim controls 29 Operating trim controls 29 Control panel 29 Control lever 30 Control lever single installation 30 Control lever twin installation 30 Engine break in period 31 First two hours 32 Next eight hours 32 Fi...

Страница 4: ...sh 53 Raw Water Cooled 54 Closed Cooling System 55 Power trim tilt fluid level 56 Steering system 56 Steering reservoir fluid level 56 Primary shaft spline lubrication 56 Engine and drive service 56 Engine crankcase oil 57 Checking engine oil level 57 Changing engine oil 58 Changing the oil filter 58 Drive Components 58 External lubrication points 58 Lubricating the drive unit XDP 58 Adding lubric...

Страница 5: ...ducts If you are not the original owner of this engine and drive please no tify us at our address in the Problem Resolution section or through an authorized Volvo Penta dealer about the change in ownership This is the only way we will be able to contact you if necessary CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cance...

Страница 6: ...rrying out operations on the engine cooling sys tem 10 Only start the engine in a well ventilated area If operat ing the engine in an enclosed space make sure your work area is well ventilated 11 Anticorrosion and antifreeze agents can be hazardous to health and to the environment Whenever you use these agents follow the manufacturer s instructions on the product packaging 12 Certain engine oils a...

Страница 7: ...o products it also encompasses personal family business and envi ronmental values Environmental care in all operations from design to production distribution service and recycling is an integral part of the Volvo quality commitment towards customers employees and the community By embracing the environment as a core value Volvo demonstrates its understanding of the environmental impact its products...

Страница 8: ...h by as much as an inch or more in order to counter the effects of the increase in overall weight encountered in normal cruising particularly in hotter climates Although this will reduce top speed somewhat overall ride conditions will improve and you should achieve greatly enhanced acceleration In considering the influence of weight it is worth remem bering that fiberglass boats absorb a significa...

Страница 9: ...ur trip Everyone wants to have a problem free and pleasant time when they take their boat out To help you do this we have provided a pre journey checklist below Take extra time to check the engine and its equipment and the general maintenance of the boat Get up to date charts for the planned route Calculate distance and fuel consumption Note places where you can refuel on your planned course Tell ...

Страница 10: ... attention to boat operation and surrounding conditions A boat traveling at a speed of approximately 70 MPH 60 knots covers about 100 feet 30 meters in 1 second The faster you go the quicker things will happen High speed driving requires a lot of water and a good distance to possible hazards Always allow for adequate reaction time Always reduce speed when visibility is reduced for what ever reason...

Страница 11: ..._______________________________________________ Servicing dealer ________________________________________________________________________ It is very important that you obtain all serial numbers directly from serial number plates attached to product assemblies Check page 11 for the location of product serial number plates 2002 Volvo Penta of the Americas Inc Volvo Volvo Penta DP Duoprop and Aquamat...

Страница 12: ...arranty and registration form is on file at Volvo Penta Product references illustrations and specifications All information illustrations and specifications contained in this manual are based on the latest product information available at the time of printing Volvo Penta of the Ameri cas Inc reserves the right to make changes at any time without notice in specifications and models to discontinue m...

Страница 13: ...ormation call toll free 1 877 33 PENTA Price subject to change without notice Doing your own maintenance and repairs If you plan to do your own maintenance and repairs on your Volvo Penta products you should purchase a set of service manuals that pertain to your particular engine and drive Keep in mind however that there are certain tasks that should only be performed by your Volvo Penta dealer He...

Страница 14: ... quote the engine and drive reverse gear complete type designation and serial number You will find this information on the engine product plate and on a decal on the valve cover Always take your Volvo Penta product to an authorized Volvo Penta servicing dealer for repair Our dealers have the knowledge factory trained technicians and special tools to take care of any necessary repairs Ideally take ...

Страница 15: ... parts on each compo nent that you the owner must take care of to make sure that your Volvo Penta product stays in optimum running condi tion The important parts of each component are shown in the Features pages Explanations of these parts and systems are described below the maintenance procedures are found in the Maintenance section Fuse Box ...

Страница 16: ...8 Power Steering Pump 9 Raw Water Pump Impeller 10 Fuel Pumps 11 Fuel Filter 12 Exhaust Hose 13 Engine Flush 14 Exhaust Clamps 15 Circuit Breaker Fuses under cover 16 Exhaust Riser 17 Exhaust Manifold 1 2 4 5 6 7 9 8 10 11 13 15 23 4 3OSi EF Top View 18 Engine Drain 19 Drain manifold 20 Anodes hidden 21 Water Intake 22 Propellers Shaft 23 Drive Oil Reservoir 24 Engine Coolant Fill 24 ...

Страница 17: ...7742836 07 2003 15 Features 12 16 17 18 19 20 21 13 23 20 4 3OSi EF Starboard View 3 14 18 19 20 20 21 4 3OSi EF Port View 22 22 ...

Страница 18: ...ering Pump 9 Raw Water Pump Impeller 10 Fuel Pumps 11 Fuel Filter 12 Exhaust Hose 13 Engine Flush 14 Exhaust Clamps 15 Circuit Breaker Fuses under cover 16 Exhaust Riser 17 Exhaust Manifold 1 2 4 5 6 7 9 8 10 11 13 15 23 5 0OSi EF 5 7OSi DF 5 7OSXi DF Top View 18 Engine Drain 19 Drain manifold 20 Anodes hidden 21 Water Intake 22 Propellers Shaft 23 Drive Oil Reservoir 24 Engine Coolant Fill 24 ...

Страница 19: ...7742836 07 2003 17 Features 12 16 17 18 19 20 21 13 23 20 3 14 18 19 20 20 21 5 0OSi EF 5 7OSi DF 5 7OSXi DF Starboard View 5 0OSi EF 5 7OSi DF 5 7OSXi DF Port View 22 22 ...

Страница 20: ...uid Fill Cap 8 Power Steering Pump 9 Raw Water Pump Impeller 10 Fuel Pumps 11 Fuel Filter 12 Exhaust Hose 13 Engine Flush 14 Exhaust Clamps 15 Circuit Breaker Fuses under cover 16 Exhaust Riser 17 Exhaust Manifold 18 Engine Drain 19 Drain manifold 20 Anodes hidden 21 Water Intake 22 Propellers Shaft 23 Drive Oil Reservoir 1 2 4 5 6 7 9 8 10 11 13 15 23 4 3OSi E Top View ...

Страница 21: ...7742836 07 2003 19 Features 4 3OSi E Starboard View 4 3OSi E Port View 3 14 18 19 20 20 21 12 16 17 18 19 20 20 21 13 23 22 22 ...

Страница 22: ...Cap 8 Power Steering Pump 9 Raw Water Pump Impeller 10 Fuel Pumps 11 Fuel Filter 12 Exhaust Hose 13 Engine Flush 14 Exhaust Clamps 15 Circuit Breaker Fuses under cover 16 Exhaust Riser 17 Exhaust Manifold 18 Engine Drain 19 Drain manifold 20 Anodes hidden 21 Water Intake 22 Propellers Shaft 23 Drive Oil Reservoir 1 2 4 5 6 7 9 8 10 11 13 15 23 5 0OSi E 5 7OSi D 5 7OSXi D Top View ...

Страница 23: ...7742836 07 2003 21 Features 3 12 14 16 17 18 18 19 19 20 20 20 20 21 21 13 23 5 0OSi E 5 7OSi D 5 7OSXi D Starboard View 5 0OSi E 5 7OSi D 5 7OSXi D Port View 22 22 ...

Страница 24: ...d to anAC power source that is not equipped with a galvanic isolator you may need additional sacrificial anodes to handle the added corrosion potential Audible alarm optional The optional audible alarm will alert you to unacceptable or dangerously low oil pressure and or high water tem perature levels It is usually mounted under or near the instrument panel Engine systems Important engine systems ...

Страница 25: ...ery careful to avoid accidentally pulling the lanyard during normal operation Unexpected loss of FORWARD motion will occur and passengers could be thrown forward Also significant internal engine damage may occur In an emergency situation any occupant of the boat can restart the engine Just press in and hold the emergency stop switch button then follow normal starting procedures When the button is ...

Страница 26: ...er where water depth is uncertain Also use this range when you launch and take your boat out of water onto a trailer ramp 8 Lift range Use lift range for lifting the drive to its maximum angle however this range cannot be used during boat operation Use this range when you are transporting your boat The power trim has an automatic stop feature which cuts off the current when the drive reaches STOP ...

Страница 27: ...7 Constant yellow light within range of 2 to 5 flashes yel low when drive moves within trim range and bow is raised Trim tilt motor protection Caution Always allow the trim tilt switch to return to its center position when the drive unit reaches its maximum raised or lowered position This precaution will prevent your trim tilt motor from overheating Impact protection The trim tilt system provides ...

Страница 28: ...y affect your boat s capability to resist high speed impacts When moving in REVERSE there is no impact protection Be very careful when moving in REVERSE Do not exceed 2500 RPM Other instruments See your Volvo Penta dealer for additional accessories specifically designed for your Volvo Penta product Power trim tilt Your Volvo Penta sterndrive is equipped with a power trim tilt system as standard eq...

Страница 29: ... The unique design of the Duoprop with its two counter rotating propellers is very important in achieving optimum performance Note D5 D6 and D7 propellers are recommended for speeds below 40 MPH For installations where D series propellers are not recommended F series stainless steel propellers should be used F series stainless steel propellers A stainless steel Duoprop set is a very worthwhile upg...

Страница 30: ...d by the control handle the propellers are switched Your Volvo Penta sterndrive is equipped with a propellers designed to give top performance and maximum economy under all operating conditions To obtain peak perfor mance the engine RPM at full throttle must fall in the specified operating range at normal load conditions at favorable best trim settings trim set to provide the most speed with the s...

Страница 31: ...rol with protection to prevent starting in gear Use only a remote control unit with start in neutral only feature This feature can prevent injury resulting from the propeller turning unexpectedly or the boat moving suddenly The shift mechanism on all Volvo Penta controls can be disengaged to allow for easier starting and engine warm up Trim controls Trimming raising and lowering the drive can be p...

Страница 32: ... lever allows you to trim the drive Pressing the tumbler switch up moves the drive trim out while it the raises the boat s bow Pressing the tumbler switch down moves the drive trim in while it the lowers the boat s bow Control lever twin installation There are two tumbler switches 3 on the port control lever which gives you the capability of individual adjust ment of the drive trim Pressing the sw...

Страница 33: ...during the run ning in period than would otherwise be normal Check the oil level regularly and more frequently during the running in period Maintain oil level in the safe range between the ADD and FULL marks on dipstick Somewhat higher oil con sumption is normal until the piston rings have seated If you have a problem getting a good oil level reading on the dipstick rotate the dipstick 180 in the ...

Страница 34: ... oil labeled for Service CE SG For the 4 3OSi 5 0OSi 5 7OSi and 5 7OSXi use Volvo Penta s DuraPlus synthetic engine oil First service inspection Dealer 20 hour check To ensure your continued boating enjoyment we recom mend that you return your Volvo Penta product to your Volvo Penta dealer for a 20 hour check This 20 hour check will prevent a minor problem from getting worse and helps ensure a tro...

Страница 35: ... ten seconds If the engine does not start cycle the key off then on for 5 seconds try to start again 3 As soon as engine starts release key to ON or RUN If the engine floods Advance the control handle to full throttle to clear a flooded engine In this throttle position with the engine speed below 400 RPM cranking speed the ECM turns off the fuel injectors so no fuel is delivered When the throttle ...

Страница 36: ...g one or all of these could restrict the cable movement near the engine Do not tie wiring harnesses or other control cables to the steering cable Make sure deck combing and bulkheads allow for steering cable movement Caution If the power steering system stops working it will feel harder to steer If this condition occurs look for pos sible causes and fix them if possible If the power steer ing syst...

Страница 37: ...in Bow Down Position Operating in bow up position The bow up position is normally used for cruising running with a choppy wave condition or running at full speed In a full bow up position the boat may tend to self steer You may have to compensate with the steering wheel to keep the boat in a straight ahead path In this position the boat s bow will tend to raise clear of the water Excessive bow up ...

Страница 38: ...ury could result from contact with rotating en gine parts and propeller Caution Any malfunction of the trim tilt system could result in a loss of impact protection Malfunction can also result in loss of reverse thrust capability If malfunction occurs see your authorized Volvo Penta dealer Power trim tilt switch operation Trimming and tilting the drive is done from a control switch mounted on the r...

Страница 39: ...ha nism and move the shift handle forward Throttle move ment will begin after the FORWARD gear engages 4 To go in REVERSE Actuate the NEUTRAL lock mecha nism and move the shift handle rearward Throttle move ment will begin after the REVERSE gear engages 5 To go from FORWARD to REVERSE or REVERSE to FORWARD always pause at NEUTRAL and allow en gine speed to return to idle Do not shift from FOR WARD...

Страница 40: ...tle control that could result in personal injury Checking instruments Check your instruments often Stop the boat engine if you have an abnormal reading or if your audible alarm sounds Normal readings are shown below Oil Pressure Gauge Normal operating pressure is approximately 21 71 psi 150 500 kPa Water Temperature Gauge Temperature should be between 145 175 F 68 79 C Voltmeter Operating charge i...

Страница 41: ...om freezing Upon completion of engine operation drain the engine as described in the Maintenance section Salt water operation Your can use your Volvo Penta sterndrive in either fresh or salt water We recommend that you use fresh water to flush out the engine and drive and spray with anticorrosion spray after you use it in polluted or salt water This will prolong the service life of the manifolds a...

Страница 42: ...s that allow full throttle operation at the upper end of the RPM range provide faster planing time for water skiing or similar activities Propellers that place full throttle operation RPM in the middle of the range provide im proved cruising fuel economy If the engine s full throttle RPM with a normal load is below the specified range or on the low side of the range 1 use propellers with less pitc...

Страница 43: ...plosion proof parts To prevent fire and explo sion do not substitute automotive or other non approved parts Function Adjust Check Lubricate Fill Replace Tighten Weekley Sacraficial Anode Cooling system leakage Emergency stop switch clip and lanyard Fuel system leakage Engine oil Level Drive oil level Safety equipment Shift system operation Power steering fluid level Steering cable operation Monthl...

Страница 44: ...nd boots Steering system cable Throttle cable Serpentine belt Engine alignment and mounting screws PCV Valve Shift system Universal joint splines Check at 50 hour intervals replace as necessary or once every two years whichever comes first Once per season or every 100 operating hours whichever occurs first Check at 50 hour intervals replace as necessary or once every two years whichever comes firs...

Страница 45: ...eplace as necessary Off season storage winterization Be sure to properly winterize your Volvo Penta equipment Engine or drive damage can result from ignoring simple preventive maintenance steps during autumn Winterizing gives you the assurance that your engine will run more reliably and economically in the springtime Volvo Penta recommends that you have your Volvo Penta dealer winterize your engin...

Страница 46: ...minimum octane specification Caution Do not use any gasoline that contains METHANOL Seri ous damage will result from the continued use of fuel containing METHANOL Any resulting engine damage will not be covered by the warranty If you use gasoline that contains ethanol be aware of the following The engine will operate leaner with ethanol blended fuel This may cause engine problems such as vapor loc...

Страница 47: ... substitute any other type of filter WARNING Accumulation of water and other fuel contaminants may form corrosive compounds that can damage the fuel filter and result in fuel leakage For this reason annual replacement of the fuel filter is required to avoid risk of explosion or fire Engine fuel filter replacement The old fuel filter contains flammable fuel Dispose of safely Run the bilge blower fo...

Страница 48: ... cables even if they were supplied with the battery 4 Tighten all battery connections Loose battery connec tions may cause damage to the engine s electrical sys tem 5 Service electrical components only while the engine is off Be careful when identifying positive and negative battery cables and terminals If you touch the wrong ter minal with a battery cable even briefly the engine s charging system...

Страница 49: ...use wing nuts to secure battery cables even if they were supplied with the battery 3 Loose battery connections can cause damage to the engine s electrical system 4 Service electrical components only while the motor is not running Be careful when identifying positive and nega tive battery cables and terminals If you touch the wrong terminal with a battery cable even briefly the motor s charging sys...

Страница 50: ...tedly fail indicate a problem that requires immediate attention See your Volvo Penta dealer Caution If electrical connections are reversed or connections re moved when the key switch is on or the engine is running the electrical system may be damaged immediately Spark plugs The tables provide spark plug part numbers spark plug gap and installation torque Before installing new spark plugs always ch...

Страница 51: ...wire insulation If the wire is stretched the core may be broken with no evidence of damage on the outer insulation If the core is broken it will cause misfiring In the case of wire damage it is necessary to replace the complete wire assembly since a satisfactory repair cannot be made 4 Clean ignition wires with a cloth moistened in kerosene and wipe dry Bend wires to check for brittle cracked or l...

Страница 52: ...nsulator Setting the spark plug gap to any other specification in an attempt to improve idle or affect engine performance is not recom mended 10 See the diagrams for correct installation of spark plugs and wires For proper engine performance it is very important that the correct spark plugs be used When installing spark plugs make sure that the threads in the cylinder head and all surfaces on plug...

Страница 53: ... serpentine belt which is a continuous loop belt threaded around the alternator pulley circulating pump pulley tensioner pulley and power steering pump pulley This single belt replaces three separate belts alternator circulation and power steering At least once per year check the belt or have your Volvo Penta dealer check the serpentine belt for wear An ideal time to have this check performed is w...

Страница 54: ...e audible alarm will sound and a temperature gauge on your instrument panel will indicate your engine is overheating 1 Turn off the engine 2 Tilt the drive up and look for obstructions to the water intakes e g seaweed plastic bags 3 Lower the drive unit 4 Turn on the engine and run it in NEUTRAL at 1500 RPM 5 Check the engine gauge to verify condition 6 If overheating still occurs return to shore ...

Страница 55: ...y be trapped in the block Engine Flush Volvo Penta engines incorporate an engine flushing port designed to flush the engine with fresh water while the engine is running If flushing the engine with the boat in the water the engine should not be run higher than idle or sea water may be drawn in with the fresh water A water supply capable of delivering 15 psi 103kPa and 4 gpm 11lpm is required for fl...

Страница 56: ...e drain hole Failure to drain all the water from the engine may result in engine damage during freezing temperatures 2 Remove drain plugs from exhaust manifolds Raise or lower the bow of the boat to ensure complete drainage After water is completely drained reinstall the drain plugs and torque to 29 N m 22 lb ft 3 Note the hose orientation on the raw water pump Loosen the hose clamps and remove th...

Страница 57: ...r bolt 1 on the bottom of the heat exchanger ap proximately three revolutions 2 Twist the heat exchanger cover and gasket 2 in either direction and allow the water to completely drain from the system 3 After the heat exchanger is drained retighten the cover bolt to 27 N m 20 lb ft 4 Loosen the hose clamp 3 on the raw water inlet hose and remove the hose from the raw water pump 5 Allow all the wate...

Страница 58: ...luid levels If needed add Volvo Penta DuraPlus Power Steering Fluid Do not overfill the pump reservoir Caution Never fill the steering system with an oil of unknown quality Non recommended oil may cause steering op eration impairment or component damage Do not allow contaminants to enter the reservoir when checking or filling the oil level Primary shaft spline lubrication The primary universal joi...

Страница 59: ...n refer to the illustrations in the Features section See the Specifications and the Maintenance Schedule for oil filter type and service intervals When you add or change engine oil use Volvo Penta engine oils for gasoline engines Use the following chart to select the SAE viscosity that matches the temperature range in which you expect to operate Use single viscosity oils in markets where available...

Страница 60: ...ap and fill the crankcase to the speci fied capacity with Volvo Penta DuraPlus premium engine oil Changing the oil filter Replace the oil filter whenever the engine oil is changed This filter is a self contained screw on type 1 To remove unscrew filter canister counterclockwise Dis pose of used filter according to any applicable federal state and local environmental regulations 2 When attaching a ...

Страница 61: ...ness Do not paint anodes as this will destroy their effectiveness When you need to purchase new anodes see your Volvo Penta dealer The material composition of Volvo Penta anodes meet stringent standards If you use other anodes make sure they have equivalent specifications or galvanic corrosion protection will be lost You may order the anodes separately Replacing sacrificial anodes 1 1 Inspect anod...

Страница 62: ...ore that 75 full FIRST AID Neutra Salt concentrate may cause eye irritation In case of contact flush eyes thoroughly with water for at least 15 minutes If irritation persists get medical attention System Operation 1 When injected in to the engine s cooling system the Neutra Salt solution will neutralize salt deposits and leave a corrosion inhibiting coating on all metal parts 2 The Neutra Salt sys...

Страница 63: ...hich could lead to engine damage Monitor the engine temperature dur ing the procedure 3 Push and hold the rocker switch for 45 seconds This will allow the proper amount of solution to enter the cooling system 4 Turn off the engine and then release the rocker switch 5 Check the reservoir the fluid level should have dropped 6 7mm inch If not it may be necessary to repeat steps 1 4 this time run the ...

Страница 64: ...ce the damaged propeller as soon as possible A rubber hub in the propeller is the shock absorber that minimizes damage to drive unit and engine If the rubber hub should begin to slip it can be easily replaced at an authorized Volvo Penta dealer or propeller repair station Caution Protect your hands from the sharp edges of the propel ler blades Wear gloves whenever you remove or replace a propeller...

Страница 65: ...ull length of both propeller shafts with Volvo Penta water resistant grease P N 828250 1 2 Place the remote control in the FORWARD gear position to lock the propeller shafts Install the front propeller 3 Install the front propeller nut Caution Be sure the chamfered edge of the propeller nut is fac ing forward Failure to install the propeller nut correctly could result in a propeller coming loose a...

Страница 66: ... should be used in these applications 1 Coat the full length of both propeller shafts with Volvo Penta water resistant grease P N 828250 1 2 Place the remote control in the FORWARD gear position to lock the propeller shafts Install the front propeller Caution Do not use the front propeller nut that comes on the drive This propeller nut is intended for D series and F series propellers Only use fron...

Страница 67: ...im to furnish expert service and Volvo Penta parts Boat bottom The condition of the boat s bottom can affect your boat s performance Marine growth present in fresh water as well as salt water will reduce boat speed A boat bottom with evidence of marine growth can cause a reduction in top speed of 20 percent or more Periodically clean the bottom of your boat following the manufacturer s recommenda ...

Страница 68: ...uel filter Emergency stop switch if installed Reinstall lanyard Fuel system problems See your Volvo Penta dealer Fuel filters Replace filters See your Volvo Penta servicing dealer Electrical system problems See your Volvo Penta servicing dealer Engine vibrates Propeller condition Check for damaged propellers Check for bent propeller shaft Look for debris entangled on propellers or gearcase Boat ov...

Страница 69: ... resolved within a reasonable amount of time 3 Contact the Consumer Affairs Department at Volvo Penta of the Americas Inc 1300 Volvo Penta Drive Chesapeake VA 23320 Phone 757 436 5100 Fax 757 436 5153 Volvo Penta Canada 75 West 3rd Avenue Vancouver BC V5Y 3T8 Phone 604 872 7511 Fax 604 872 4606 Please be prepared to provide the following information Your name address and daytime telephone number T...

Страница 70: ...a dealer if you are unsure of anything to do with your engine s function or maintenance Those of you who own or maintain a certified Volvo Penta engine must be aware of the following Service intervals and maintenance by Volvo Penta must be adhered to Only Volvo Penta genuine parts intended for certified engine may be used An authorized Volvo Penta service dealer must always service the ignition sy...

Страница 71: ...ne Outside the U S 90 octane RON unleaded gasoline Full throttle operating range 4400 4800 RPM Idle RPM 600 RPM Ignition timing Authorized Volvo Penta dealer service only Oil Capacity Engine Without filter 4 quarts 3 8 liters With filter 4 5 quarts 4 3 liters Drive unit XDP approximately 2 6 quarts 2 5 liters Engine Oil filter Volvo Penta P N 841750 Oil filter location Refer to Features pages Driv...

Страница 72: ...ages 18 through 21 and 24 25 Fuel type Inside the U S 87 octane AKI unleaded gasoline Outside the U S 90 octane RON unleaded gasoline Full throttle operating range 4600 5000 RPM Idle RPM fixed 600 RPM Ignition timing Authorized Volvo Penta dealer service only Oil Capacity Engine Without filter 5 quarts 4 7 liters With filter 6 quarts 5 7 liters Drive unit XDP approximately 2 6 quarts 2 5 liters En...

Страница 73: ...de the U S 87 octane AKI unleaded gasoline Outside the U S 90 octane RON unleaded gasoline Full throttle operating range OSi 4600 5000 RPM OSXi 4600 5000 RPM Idle RPM fixed OSi 600 RPM OSXi 600 RPM Ignition timing Authorized Volvo Penta dealer service only Oil Capacity Engine Without filter 5 quarts 4 7 liters With filter 6 quarts 5 7 liters Drive unit XDP approximately 2 6 quarts 2 5 liters Oil f...

Страница 74: ... Notes ...

Страница 75: ......

Страница 76: ...77442836 English 07 2003 ...

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