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513710 REV.3

F231 OPERATOR’S MANUAL

Section 4: Troubleshooting

MAINTENANCE

TROUBLESHOO

TING

OPERA

TION

INTRODUCTION

Contact Stoelting White

Glove Service for further

assistance

Is the water or

glycol system

turned off?

Are the water or

glycol lines kinked

or damaged?

Yes

Turn the system on.

Is the problem

fixed?

Continue normal operation.

Yes

Repair or replace the

lines.

Is the problem

fixed?

High Pressure Cutout

Water-Cooled Machines

• Lack of water/glycol ﬂ ow.

HPCO Common Cause

Содержание Stoelting F231-I3

Страница 1: ...A VOLLRATH DIVISION Model F231 I3 F231 I3 2X Operator s Manual 513710 Rev 3...

Страница 2: ...not binding in detail We reserve the right to make changes to the machine without notice and without incurring any obligation to modify or provide new parts for machines built prior to date of change...

Страница 3: ...g MAINTENANCE A Auger Shaft Front Door Parts PARTS A Troubleshooting Flow Charts TROUBLESHOOTING A Empty the Freezing Cylinders Start here if cleaning a machine with mix in it B Disassemble Parts Star...

Страница 4: ...ON A Parts of the F231 I3 Machine F231 I3 2X Shown IntelliTec3 Freezing Cylinder Hopper IntelliTec3 Touchpad Front Door Spigot Handle The F231 has two physical designs the slimline and the large capac...

Страница 5: ...8 240 VAC 60Hz W C 1 PH 208 240 VAC 60Hz A C 3 PH 208 240 VAC 60Hz W C 3 PH 208 240 VAC running amps 12A 12A 10A 10A connection type NEMA 6 20P NEMA 6 20P NEMA L15 20P NEMA L15 20P International Optio...

Страница 6: ...bs 290 2 kg 730 lbs 331 1 kg Electrical 60Hz A C 1 PH 208 240 VAC 60Hz W C 1 PH 208 240 VAC 60Hz A C 3 PH 208 240 VAC 60Hz W C 3 PH 208 240 VAC running amps 13 5A 12A 11 5A 11 5A connection type NEMA...

Страница 7: ...t5minutes openthespigotstodrainthemix Stop the clean cycle by toggling the Clean buttons Press the Left then the Clean button Press the Right then the Clean button A 3 Turn both freezing cylinders off...

Страница 8: ...eplacedtoensuresafetytoboththeoperatorandthe customerandtomaintaingoodmachineperformance andaqualityproduct Checkthewearlineontheauger ights on a regular basis and replace as needed B Disassemble Part...

Страница 9: ...alth codes will dictate the procedure required Some state health codes require a four sink process pre wash wash rinse sanitize air dry while others require a three sink process without the pre wash s...

Страница 10: ...steel D 4 E Assembling Machine Total Blend lubricant or equivalent must be used when lubrication of machine parts is speci ed The USDA and FDA require that lubricants used on food processing equipment...

Страница 11: ...2 Lubricate the hex end of the auger with Total Blend lubricant E 3 Screw the springs onto the studs in the plastic ights The springs must be screwed into the ightscompletelytoprovide proper compress...

Страница 12: ...otate the auger support so that one leg of the support points straight up E 8 Apply a thin layer of Total Blend lubricant to the inside and outside of the auger support bushing E 7 Install the o rings...

Страница 13: ...tizing products and procedures The frequency of sanitizing must comply with local health regulations Mix sanitizer in quantities of no less than 2 gallons of 90 F to 110 F 32 C to 43 C water Allow san...

Страница 14: ...ned F 6 Do not twist the mix inlet regulators when installing NOTE Themachineisnowsanitizedandreadyforaddingmix Prepare2gallonsofsanitizingsolutionforeachfreezing cylinder Following the sanitizer manu...

Страница 15: ...outabout8ounces 0 23liters of sanitizing solution and liquid mix G 2 Allow the freezing cylinder to ll about 3 4 full then start the freezing cycle Press the Left then the Freeze button Press the Righ...

Страница 16: ...RATION INTRODUCTION H Brushes for Cleaning 208135 208465 208380 208467 208401 208387 Part Number Where Used 208135 Freezing cylinder 208380 Mix inlet regulator 208387 Front door mix inlet regulator 20...

Страница 17: ...F231 OPERATOR S MANUAL 17 Section 2 Operation MAINTENANCE PARTS TROUBLESHOOTING OPERATION INTRODUCTION I Lubrication Points O Ring Hex End of Auger ONLY Inside Metal Adapter Inside Outside of Bushing...

Страница 18: ...s button C 1 As soon as the password is correctly entered the consistency setting screen is displayed NOTE Make adjustments in increments of 2 for best results Allow 3 4 draws or 30 minutes for the ch...

Страница 19: ...e any foam sitting on top of the liquid mix Add new mix as necessary E 3 Drain about 3 4 of the mix out of the freezing cylinder into a clean and sanitized container Pour the mix into the hopper and a...

Страница 20: ...normal operation No Product is Too Firm Decrease the consistency Contact Stoelting White Glove Service for further assistance Is the product still too Soft Yes Continue normal operation No Product is...

Страница 21: ...o the flow chart for the alert Contact Stoelting White Glove Service for further assistance for all other alerts Any Alert on IntelliTec3 Remove any foam sitting on top of the liquid mix in the hopper...

Страница 22: ...ION Clean Fill the hoppers with new fresh mix Continue normal operation Disassemble machine and reassemble following the steps in the operators manual Product temperature has increased above 44 F for...

Страница 23: ...ts Replace as necessary High Torque Contact Stoelting White Glove Service for further assistance Continue normal operation Contact Stoelting White Glove Service for further assistance Is the problem f...

Страница 24: ...mer Contact Stoelting White Glove Service for further assistance Is there an air flow restriction around the machine Is there an exterior heat source Move anything blocking the louvered panels and mak...

Страница 25: ...e Service for further assistance Is the water or glycol system turned off Are the water or glycol lines kinked or damaged Yes Yes Turn the system on Is the problem fixed Continue normal operation No N...

Страница 26: ...haft Front Door Parts Part Description Quantity 149003 Bushing Front Auger Support 2 381804 Auger Flight 10 482019 Knob Front Door Black 4 624598 5 O Ring Outside Spigot Black 5 Pack 4 624614 5 O Ring...

Страница 27: ...inyl Coated Metal 1 624677 5 O Ring Mix Inlet Spigot Extension Black 5 Pack 4 744273 Tray Drip 1 744607 Tray Drain 1 2149243 01 Mix Inlet Assembly 3 16 Hole Extended Length 2LA 2 2177072 Extension Spi...

Страница 28: ......

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