Vollrath STOELTING CF101 Скачать руководство пользователя страница 18

Operators Manual #513624 

12 

CF101 Model Machines

NOTE

The United States Department of Agriculture and 

the Food and Drug Administration require that lubri-

cants used on food processing equipment be certi-

fied for this use. Use lubricants only in accordance 

with the manufacturer’s instructions.

A. 

Install the rear gasket onto the auger shaft. Do 

not lubricate the rear gasket.

B. 

Lubricate the hex end of the auger shaft with a 

small amount of Total Blend lubricant.

C. 

Install the springs and blades onto the first two 

positions at the rear of the auger shaft.

D. 

Rest the auger shaft inside the barrel with the first 

blade facing down. Push the auger inwards and 

rotate it until second blade is facing down.

NOTE

Do not drop the auger shaft inside the barrel. This 

causes serious damage to the barrel surface

E. 

Rotate the auger shaft clockwise and place the 

next spring and blade on the pins. Continue until 

all 8 springs and blades are installed.

F. 

Using the auger shaft wrench, push and turn the 

auger shaft until it engages with the drive coupling 

in the back of the machine.

G. 

Lubricate the front end of the auger shaft and the 

inside of the faceplate, where the bushing sits, 

with Total Blend lubricant.

H. 

Lubricate the inside and outside of the front 

bushing with Total Blend lubricant. Place the 

bushing on the end of the auger shaft.

I. 

Place the large o-ring onto the faceplate with a 

small amount of Total Blend lubricant.

J. 

Install the faceplate onto the machine and secure 

the front gate.

K. 

The machine is now ready for sanitizing.

3.13  ROUTINE CLEANING

To remove spilled or dried mix from the machine exterior, 

wash in the direction of the finish grain with warm soapy 

water and wipe dry. Do not use highly abrasive materials, 

as they mar the finish.

3.14  PREVENTATIVE MAINTENANCE

Use the following maintenance schedule to keep the 

machine clean and operating properly.

A. DAILY
Disassemble and Clean

The frequency of cleaning the freezer and freezer parts 

must comply with local health regulations. Refer to the 

previous sections for proper disassembly and cleaning 

instructions.

Lubricate Front Bushing

Total Blend lubricant or equivalent must be used when 

lubrication of parts is specified. Apply a thin film of lubricant 

to the inside and outside of the front bushing.

Inspect Parts

Inspect parts for wear or breakage each time the freezer 

is disassembled. Replace all worn or broken parts to en-

sure safety to both the operator and the customer and to 

maintain good freezer performance and a quality product.

Lubricate Hex End of the Auger

Lubricate the hex end of the auger with a small amount of 

Total Blend lubricant.

B. QUARTERLY
Service Technician only - Clean Condenser Coils (And 

Filters If Applicable)

The coils on condenser need to be cleaned to ensure 

proper airflow. Use compressed air to clean the condensers. 

Blow the air in the opposite direction of the normal airflow.

C. ANNUALLY

WARNING

High voltage will shock, burn or cause death. Turn off 

and lock out main power disconnect before servic-

ing. Do not operate machine with panels removed.

Service Technician Only - Drive Belt Wear and Tension

Inspect the drive belt for wear. Check for wear marks from 

the belt rubbing on the pulley. Use a Burroughs Belt Ten-

sion Gauge to set the tension for the drive belt.  Set the 

belt tension to 40-50 lbs. If an adjustment is necessary, 

loosen the four motor plate retaining nuts, adjust the belt 

tension then retighten the four nuts.

Figure 3-17 Rotate Auger Shaft to Engage

Содержание STOELTING CF101

Страница 1: ...Model CF101 OPERATORS MANUAL Manual No 513624 Rev 4 A VOLLRATH DIVISION...

Страница 2: ......

Страница 3: ...ice and without incurring any obligation to modify or provide new parts for machines built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in th...

Страница 4: ...ts with the correct part number or an equivalent part We strongly recommend that you do not use replacement parts of inferior quality Safety Alert Symbol This symbol Indicates danger warning or cautio...

Страница 5: ...ze Down And Operation 7 3 5 Hold Cycle 8 3 6 Production From Hold 9 3 7 Italian Ice Freeze Down And Operation 9 3 8 Removing Mix From Machine 10 3 9 Cleaning The Machine 10 3 10 Disassembly Of Machine...

Страница 6: ......

Страница 7: ...ied service per sonnel and operators in the installation operation and maintenance of the CF101 frozen custard machine NOTE Product breakdown could happen quicker if product is stored in the freezing...

Страница 8: ...09 2 cm Weight 310 lbs 140 6 kg 410 lbs 185 9 kg Electrical 1 Phase 208 240 VAC 60Hz running amps 15A connection type NEMA6 20P power cord provided Compressor 6 690 Btu hr Drive Motor 1 1 2 hp Air Flo...

Страница 9: ...washing and cleaning All labels must remain legible for the life of the machine Labels should be checked periodi cally to be sure they can be recognized as warning labels If danger warning or caution...

Страница 10: ...Operators Manual 513624 4 CF101 Model Machines...

Страница 11: ...n disconnected G Donotoperateunderunsafeoperatingconditions Neveroperatethemachineifunusualorexcessive noise or vibration occurs 3 2 OPERATING CONTROLS AND INDICATORS Before operating the machine it i...

Страница 12: ...rigeration stops F Mix Low Light Indicator TheMIXLOWmessageappearsontheLCDdisplay to alert the operator of a low mix condition The messagedisplayswhenthereisapproximatelyone gallonofmixleftinthehopper...

Страница 13: ...arm Fig 3 3 C Make sure the flow control valve is shut by turning the control knob counterclockwise to the OFF position D Place a bucket under the slide E Pour the sanitizer into the hopper NOTE A sma...

Страница 14: ...is at the desired texture Fig 3 8 The flow control knob setting is different for each type of product NOTE Adjustments take up to 1 minute before a noticeable difference is seen in the product NOTE A...

Страница 15: ...mix that comes out of the freezing cylinder in a sanitized container and treat it as rerun C When the display reads CUSTARD READY the freezing cylinder is at the correct temperature and the auger sta...

Страница 16: ...parts must comply with local health regulations After the mix has been removed from the machine the machine must be cleaned To clean the machine refer to the following steps A Place a container under...

Страница 17: ...re wash step The following procedures are a general guideline only Consult your local and state health codes for the procedures required in your location Place all loose parts in a pan or container an...

Страница 18: ...ion of the finish grain with warm soapy water and wipe dry Do not use highly abrasive materials as they mar the finish 3 14 PREVENTATIVE MAINTENANCE Use the following maintenance schedule to keep the...

Страница 19: ...etheplasticaugerbladesinaplasticbagwith a moist paper towel This will prevent the blades from becoming brittle if exposed to dry air over an extended period over 30 days D Forwater cooledmachinesthata...

Страница 20: ...Operators Manual 513624 14 CF101 Model Machines...

Страница 21: ...ccurs when the compressor runs continuously for an extended period This error could happen if the cutout value is not attained during Standby Mode or if the Ready signal does not come on in Custard Mo...

Страница 22: ...tance Error Code 8 Cab Sensor A Cab Sensor Error E8 does not occur on the CF101 machine Error Code 9 High Pressure Cutout High Pressure Cutout Errors E9 are usually caused by a dirty or inefficient co...

Страница 23: ...ion system is set too cold for the mix 2 Call Stoelting White Glove Service Custard is running too soft 1 Flow is too high 1 Decrease the flow Machine needs to run for at least a minute before you see...

Страница 24: ...Operators Manual 513624 18 CF101 Model Machines...

Страница 25: ...9 Decal Cleaning Instructions 1 324566 Decal Wired According To 1 324584 Decal Adequate Ventilation 3 2 324594 Decal Attention Heat Sensitive 1 324686 Decal Danger Automatic Start 1 324728 Decal Conta...

Страница 26: ...Italian Ice Ser 27789 Plus 336558 Door Front Ser 0 26918 336562 Door Front Ser 26919 Plus 1 624678 5 O Ring Rear Seal Black 5 Pack Ser 0 26918 625140 O Ring Front Door 1 667868 Seal Rear Auger Orange...

Страница 27: ...ription Quantity 314484 Cover Hopper 1 417010 Insert Drip Tray 1 630049 SV Rod Flow Control 1 744276 Tray Drain 18 3 8 Long 1 744287 Tray Drip Black 1 754038 Tube Flow Control Hopper 1 417010 744287 7...

Страница 28: ...Operators Manual 513624 22 CF101 Model Machines...

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