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Owner’s Manual #513642 Rev.4 

10 

CC Model Machines

Connect the refrigeration lines from the line sets 
to the machine. Access the machine from the left 
or right service panel. The refrigeration system 
has a charge of dry nitrogen. Use caution when 
connecting the lines. Connect the suction line fi rst 
then connect the liquid line. Run the refrigeration 
lines under the machine. There is approximately 6” 
of clearance between machine and the fl oor. The 
stainless steel legs are adjustable and can raise 
the machine up to 7” off  the fl oor if necessary. 
Wrap the suction solenoid in a cold wet rag when 
soldering to prevent damage to the solenoid. Also, 
be aware of the electrical conduit inside custard 
machine while soldering the refrigeration lines. A 
liquid line dryer is supplied with the machine and 
should be the last connection made in the system. 
Use good piping techniques to keep the system 
clean. Do not leave the lines open and exposed 
for a long period.

After fi nishing the refrigeration connections, 
connect power to the machine. Refer to “B. Running 
Electrical Lines” for the proper procedures. Check 
the rotation of the auger shaft. When looking at 
the machine from the front, the shaft needs to 
turn counterclockwise. If the shaft is turning the 
wrong direction, shut off  power to the cylinder and 
switch the L1 and L3 wires. Check rotation again to 
verify the shaft is rotating counterclockwise. Once 
verifi ed, tighten the screws on the electrical box 
cover.

 

If the machine is single phase and the auger shaft 
rotation is clockwise, then complete one of the 
following procedures. Check rotation after each 
procedure.

A.  Change the T1 and T3 output leads going to 

the motor from the drive.

B.  Change the leads inside the motor electrical 

box.

Condensing units ship from the factory with 20 
lbs of R-404A for up to a 50’ line set. Add 1 lb of 
refrigerant for every 10’ increase to the line set. 
Line set max 100’. Use good refrigeration practices 
to add additional charge to the system if needed. 
Make sure the suction solenoid is energized and 
that the shut off  valves are open.

F. RUNNING PRODUCT AND SETTING PRESSURES 

FOR THE CUSTARD MACHINE

NOTE

Complete the Custard Machine Start-Up and Train-
ing Checklist located with the spare parts kit or in 
the back of this manual and send it to Stoelting.

Remove all spare parts from the hopper before 
running product. Unwrap the parts and check for 
damage. Refer to the list in the back of this manual 
to make sure no parts are missing. The cylinders 
need to be under a load to set the pressures.

Install the fl ow valve and rotate it so the cutout 
is about 3/32” from the cutout in the hopper (see 
below). Fully close the fl ow control knob. Install 
the fl ow rod. If the fl ow rod cannot be installed 
without moving the fl ow valve, loosen the locknut 
on the rod and adjust it. Make sure both rod ends 
lay fl at, then tighten the locknut.

Disassemble, clean and sanitize each freezing 
cylinder. Refer to the Section 3 for proper 
instructions.

Approximate width
of nickel (ideally 3/32")

Approximate width
of nickel (ideally 3/32")

Содержание Stoelting CC Series

Страница 1: ...CC Model Machines OPERATORS MANUAL Manual No 513642 Rev 4 A VOLLRATH DIVISION...

Страница 2: ......

Страница 3: ...ice and without incurring any obligation to modify or provide new parts for machines built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in th...

Страница 4: ...s with the correct part number or an equivalent part We strongly recommend that you do not use replacement parts of inferior quality Safety Alert Symbol This symbol Indicates danger warning or caution...

Страница 5: ...ial Set Up and Operation 3 1 Operator s Safety Precautions 13 3 2 Operating Controls and Indicators 13 3 3 Sanitizing 15 3 4 Freeze Down and Operation 15 3 5 Hold Cycle 16 3 6 Production from Hold 17...

Страница 6: ......

Страница 7: ...l is designed to assist quali ed service personnel and operators in the installation operation and maintenance of the CC series frozen custard machines NOTE Product breakdown could happen quicker if p...

Страница 8: ...nimum water ow rate of 3 GPM per barrel Ideal EWT of 50 70 F They are charged with R 404A Hopper Volume Two 8 8 gallon 33 32 liters CC303A Air Cooled Remote CC303A Water Cooled Dimensions Machine with...

Страница 9: ...Cooling Air cooled units require one remote condensing unit with compressor per barrel The condensing units ship from the factory with 20 lbs of R 404A for up to a 50 line set Add 1 lb of refrigerant...

Страница 10: ...Owner s Manual 513642 Rev 4 4 CC Model Machines Figure 1 4 Model CC202 Dimensions Figure 1 5 Model CC404 Dimensions...

Страница 11: ...0 415 VAC 50Hz circuit ampacity per barrel 12A minimum 6A minimum 32A minimum 12A minimum overcurrent protection device per barrel 25A maximum 10A maximum 50A maximum 20A maximum Hopper Condensing Uni...

Страница 12: ...Owner s Manual 513642 Rev 4 6 CC Model Machines...

Страница 13: ...ve the left and right crate walls E Remove the plastic wrapping on the machine Remove the lower front and back panel on the machine F Remove the four lag bolts located inside machine on the frame with...

Страница 14: ...e refrigeration lines have been connected the machine must have power forrefrigerantcharging Labelthecircuitbreakers with information regarding which cylinder and condensing unit the breaker is design...

Страница 15: ...s have speci c hurricane proof requirements for roof installations Allow at least 3 feet of clearance on the air intake and discharge sides of the condensers Do not set the condensers so that one is b...

Страница 16: ...box cover If the machine is single phase and the auger shaft rotation is clockwise then complete one of the following procedures Check rotation after each procedure A Change the T1 and T3 output lead...

Страница 17: ...r and adjust the hopper AXV to 55 psi 5 Check the faceplate to see if the custard is at the desired texture and temperature The standard normal serving temperature of frozen custard coming out of the...

Страница 18: ...Owner s Manual 513642 Rev 4 12 CC Model Machines...

Страница 19: ...S Before operating the machine it is required that the op erator know the function of each operating control Refer to Figure 3 1 for the location of the operating controls on the machine WARNING Movin...

Страница 20: ...mode CLEAN Mode During PURGE mode if the PURGE CLEAN button is pressed the CLEAN mode begins The auger continues to rotate and hopper refrigeration stops H Mix Low Light Indicator TheMIXLOWmessageappe...

Страница 21: ...Make sure the ow control valve is shut by turning the control knob counterclockwise to the OFF position D Place a bucket under the slide E Pour the sanitizer into the hopper NOTE A small amount of san...

Страница 22: ...duct NOTE Adjustments take up to 1 minute before a noticeable difference is seen in the product NOTE A high pitched noise from the freezing cylinder is an indication that there is not enough mix enter...

Страница 23: ...y reads ITALIAN ICE READY the freezing cylinder is at the correct temperature K Open the front gate L Turn the ow control knob to the second band D After the timer expires and all usable product is re...

Страница 24: ...ROM MACHINE To remove the mix from the machine refer to the follow ing steps Make sure the gate on the faceplate is open NOTE The following instructions are for both custard and Italian ice A Pressthe...

Страница 25: ...move the slide from the faceplate and remove the faceplate D Remove the front wear bushing F Remove the auger assembly from the machine Pull the auger out of the freezing cylinder slowly using the sha...

Страница 26: ...ket onto the auger shaft Do not lubricate the rear gasket B Lubricate the hex end of the auger shaft with a small amount of Total Blend lubricant C Install the springs and blades onto the rst two posi...

Страница 27: ...densers Blow the air in the opposite direction of the normal air ow C SEMI ANNUALLY Replace Barrel Parts According To Schedule FollowthePartsReplacementScheduletokeepthefreezer operating properly D AN...

Страница 28: ...ater inlet tting The tting is located at the rear of the machine Run the compressor for 2 3 minutes to open the water valve the front door must be attached for the compressor to run Blow out all the w...

Страница 29: ...is error could happen if the cutout value is not attained during Standby Mode or if the Ready signal does not come on in Custard Mode or Italian Ice Mode This error is generally caused by very low mix...

Страница 30: ...t condenser If the control panel displays an E9 on an air cooled machine check for proper air clearance around the condenser In a water cooled machine check that the water is not shut off If the error...

Страница 31: ...tem for that barrel set too warm for the mix 2 Call Stoelting White Glove Service 3 Condenser on remote unit is blocked 3 Check for blockage and clean if necessary 4 Water cooled machine has water shu...

Страница 32: ...Owner s Manual 513642 Rev 4 26 CC Model Machines...

Страница 33: ...ock 324106 Decal Caution Electrical Wiring Materials 324141 Decal Caution Rotating Blades 324208 Decal Attention Refrigerant Leak Check 324346 Decal Caution Hazardous Moving Parts 324509 Decal Cleanin...

Страница 34: ...y C 2000 50 Spring 12 per barrel C 2000 51 Blade Standard 11 per barrel C 4000 14 Guard Splash 1 C 4000 19 Slide Long Chute 1 C 4000 20 Slide Short Chute 1 NT 0010 Wing Nut Stainless Steel 2 per barre...

Страница 35: ...ray Drain CC404 1 2203313 SV Flow Control Rod Assembly 1 per barrel 2205853 Flow Valve Kit CC202 Includes 2 Each 754140 324007 1 2205854 Flow Valve Kit CC303 Includes 3 Each 754140 324007 1 2205855 Fl...

Страница 36: ...Owner s Manual 513642 Rev 4 30 CC Model Machines...

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