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Installation and Operating Manual 

 

I/H Converter DSG-B03212 

DSG-B07212

 

 

 

 

 

 

2019 / 02 

 

J.M. Voith SE & Co. 

KG │ Division Digital Ventures 

Page: 14 / 22 

918 3626018861 en 

D – 74564 Crailsheim 

Version: 4.1 

 

5.2 

Hydraulic connection 

When assembling the pipes, ensure that they are not fastened to any moving equipment, 
but rather to fixed structures free from vibration. 
Alterations in length caused by temperature variations must not apply constraining forces 
to the I/H converter. 
 

 

  Fixing and hydraulic connection to a connecting flange is made via the hydraulic part. 

O-rings are used for sealing. The customer's connecting surface must correspond to Ra 

≤ 1.6 µm and Rmax ≤ 6.3 µm. 

  To guarantee proper functioning of the I/H converter, external pressure variations must 

not affect tank return line T2. In practice, the tank return lines T1 and T2 can be brought 
together, provided the joint pipe is laid to the tank in descending position and with a 

nominal width ≥ 20 mm. 

  Residual oil (up to 0.2 l) may leak when removing the screw plugs. Collect the oil in a 

suitable container and dispose of it properly. 

  Do not use fibrous or hardening sealing compounds, such as hemp or mastic, for 

sealing the connections and pipe unions. 

 
Prior to installation, clean pipes from dirt, cinder, sand, chips, etc. 
Pickle welded piped. Clean and flush carefully the pipes and the whole hydraulic system 
before installing the I/H converter. 
 

 

  A flushing plate can be supplied for the flushing process. See Chapter 10, Annex. 

  An adapter can be supplied to connect the I/H converter to the piping system. See 

Chapter 10, Annex. 

5.3 

Electrical connection 

 

  Only a certified electrician with experience and knowledge in the field of explosion 

protection is allowed to connect the servomotor electrically in accordance with the 
electro-technical rules and legal provisions of the country of manufacture. 

 

 

 

  Signal and supply lines provided by the customer to the I/H converter need to be 

screened and laid separately from each other. 

  When connecting the customer's lines, please avoid parallel running of way valve lines 

with the lines of the current converter assemblies.  

  Poor connecting points do not guarantee a reliable operation of the I/H converter. 

Содержание 9 186826 0

Страница 1: ...22 918 3626018861 en D 74564 Crailsheim Version 4 1 7 I H Converter Type DSG B03212 Type DSG B07212 Translation of the original version Installation and Operating Manual Version 4 1 ATTENTION Please...

Страница 2: ...Direct fax 49 7951 32 605 Email turcon voith com Address for deliveries of goods Voith Group Division Digital Ventures J M Voith SE Co KG Voithstra e 1 D 74564 Crailsheim This instruction manual descr...

Страница 3: ...rtant information 6 2 4 Warranty 8 3 Function 9 4 Packing Storage and Transportation 12 5 Installation 13 5 1 Assembly 13 5 2 Hydraulic connection 14 5 3 Electrical connection 14 6 Commissioning 15 6...

Страница 4: ...pressure See Chapter 6 2 1 Flow rate P A at P 1 bar 17 l min Flow rate A T at P 1 bar 18 l min Return pressure on T1 and T2 0 bar Leakage at T1 Toil 50 C and P 10 bar 4 l min Leakage at T2 1 l min Op...

Страница 5: ...nge PA min PA max w 0 4 20 mA Input load 25 Input configuration E360 Electronics E503 Electronics Applied related to GND Isolated 500 k Setpoint limitation E360 Electronics E503 Electronics w 35 w 90...

Страница 6: ...ioning valves of steam turbines The permissible temperature of the hydraulic oil is 10 C 60 C The max surface of the device is significantly determined by the temperature of the hydraulic oil For the...

Страница 7: ...r operating medium may leak out Operating oil getting into the sewage system or open soil causes severe environmental damages Collect leaking operating medium and dispose of it in accordance with the...

Страница 8: ...ranty claims are excluded if these are due to one or several of the following causes Improper transportation storage installation connection commissioning operation maintenance and repair of products...

Страница 9: ...I H converter operation are integrated in the I H converter and protected against environmental influences The controllers with connections for setpoint limitation and magnetic force control are insta...

Страница 10: ...ontrol magnet VRM A With integrated magnetic force control Electrical connection A1 Manual opertion knob A2 Potentiometers X0 and X1 A3 Tappet for power transmission A4 Slide valve B With pressure red...

Страница 11: ...ia a tappet The hydraulic force FHyd being proportional to the output pressure PA acts against the magnetic force In balanced condition the control piston is in center position and the output pressure...

Страница 12: ...rosion protection for about 8 months provided the I H converter is stored in a dry location If it is intended to store the I H converter for a longer period of time special precautions have to be take...

Страница 13: ...H converter Cleanliness is imperative during both installation and connection Prevent any impurities dust metal chips etc from getting into the interior of the I H converter or into the piping system...

Страница 14: ...he screw plugs Collect the oil in a suitable container and dispose of it properly Do not use fibrous or hardening sealing compounds such as hemp or mastic for sealing the connections and pipe unions P...

Страница 15: ...to run the setpoint via a ramp attention longer de aeration time If it is not possible to specify a setpoint sine rhythm a setpoint w 20 mA can be directly connected and disconnected via a setpoint s...

Страница 16: ...tpoint w 20 mA 1 3 5 7 Adjusting range approx PA min bar at setpoint w 4 mA 0 0 8 0 2 1 3 1 5 5 The bold data for PAmin refer to the maximum set pressure PAmax 6 2 2 Factory setting The adjusting rang...

Страница 17: ...ion with manual operation knob move the manual operation knob to its end position by turning it counterclockwise and lock it with the circlip Remove circlip Slowly turn the manual operation knob clock...

Страница 18: ...connected to this line ensure that these do not generate any pressure in the line If necessary consult J M Voith SE Co KG Division Digital Ventures Output pressure does not follow setpoint w PA 0 bar...

Страница 19: ...e inspection Check pipes pipe unions and connections on the I H converter for leaks impurities and damage Remedy any leaks impurities and damages detected as required during appropriate operating phas...

Страница 20: ...eplaced By performing a test run the operating behavior will be checked and documented 8 3 Spare parts information It is only allowed to install original Voith parts The manufacturer only is able to g...

Страница 21: ...rter essentially contains steel copper synthetic materials electronic components and residual oil If the I H converter is switched off for repair or inspection purposes or for a system shutdown switch...

Страница 22: ...verter DSG B03212 DSG B07212 2019 02 J M Voith SE Co KG Division Digital Ventures Page 22 22 918 3626018861 en D 74564 Crailsheim Version 4 1 10 Annex The following is available as accessory Flushing...

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