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Ensure the cooling unit is switched off before dis-

connecting the pipes of the cooling liquid. The hot 

liquid coming out of the pipes might cause burning 

or scorching.
Keep a first aid kit ready for use.

Do not underestimate any burning or injury.

Before leaving work, make the area safe, in order 

to avoid accidental damage to people or property.

1.3 Protection against fumes and gases

• Fumes, gases and powders produced during the welding (cut-

ting) process can be noxious for your health.

Under certain circumstances, the fumes caused by welding

(cutting) can cause cancer or harm the foetus of pregnant

women.

• Keep your head away from any welding (cutting) gas and

fumes.

• Provide proper ventilation, either natural or forced, in the

work area.

• In case of poor ventilation, use masks and breathing apparatus.
• In case of welding (cutting) in extremely small places the work

should be supervised by a colleague standing nearby outside.

• Do not use oxygen for ventilation.
• Ensure that the fumes extractor is working by regularly check-

ing the quantity of harmful exhaust gases versus the values

stated in the safety regulations.

• The quantity and the danger level of the fumes depends on

the parent metal used, the filler metal and on any substances

used to clean and degrease the pieces to be welded. Follow

the manufacturer's instructions together with the instructions

given in the technical sheets.

• Do not perform welding (cutting) operations near degreasing

or painting stations.

Position gas cylinders outdoors or in places with good ventila-

tion.

1.4 Fire/explosion prevention

• The welding (cutting) process may cause fires and/or explo-

sions.

• Clear the work area and the surrounding area from any flam-

mable or combustible materials or objects.

Flammable materials must be at least 11 metres (35 feet) from

the welding area or they must be suitably protected.

Sparks and incandescent particles might easily be sprayed

quite far and reach the surrounding areas even through

minute openings. Pay particular attention to keep people and

property safe.

• Do not perform welding (cutting) operations on or near con-

tainers under pressure.

• Do not perform welding or cutting operations on closed con-

tainers or pipes.

Pay particular attention during welding operations on pipes

or containers even if these are open, empty and have been 

cleaned thoroughly. Any residue of gas, fuel, oil or similar 

materials might cause an explosion.

• Do not weld (cut) in places where explosive powders, gases

or vapours are present.

• When you finish welding, check that the live circuit cannot

accidentally come in contact with any parts connected to the

earth circuit.

• Position a fire-fighting device or material near the work area.

1.5 Prevention when using gas cylinders

• Inert gas cylinders contain pressurized gas and can explode

if the minimum safe conditions for transport, storage and use

are not ensured.

• Cylinders must be secured in a vertical position to a wall or

other supporting structure, with suitable means so that they

cannot fall or accidentally hit anything else.

• Screw the cap on to protect the valve during transport, com-

missioning and at the end of any welding operation.

• Do not expose cylinders to direct sunlight, sudden changes

of temperature, too high or extreme temperatures. Do not

expose cylinders to temperatures too low or too high.

• Keep cylinders away from naked flames, electric arcs, torches or

electrode guns and incandescent material sprayed by welding.

• Keep cylinders away from welding circuits and electrical cir-

cuits in general.

• Keep your head away from the gas outlet when opening the

cylinder valve.

• Always close the cylinder valve at the end of the welding

operations.

• Never perform welding (cutting) operations on a pressurized

gas cylinder.

• A compressed air cylinder must never be  directly coupled

to the machine pressure reducer. Pressure might exceed the

capacity of the reducer which could consequently explode.

1.6 Protection from electrical shock

• Electric shocks can kill you.
• Avoid touching live parts both inside and outside the welding/

cutting system while this is active (torches, guns, earth cables,

electrodes, wires, rollers and spools are electrically connected

to the welding circuit).

• Ensure the system and the welder are insulated electrically by

using dry bases and floors that are sufficiently insulated from

the earth.

• Ensure the system is connected correctly to a socket and a

power source equipped with an earth conductor.

• Do not touch two torches or two electrode holders at the

same time.

lf you feel an electric shock, interrupt the welding (cutting)

operations immediately.

Содержание Bohler URANOS 4000-5000 GSM

Страница 1: ...Lasting Connections URANOS 4000 5000 GSM INSTRUCTION MANUAL voestalpine B hler Welding www voestalpine com welding...

Страница 2: ...Cod 91 08 346 Data 11 06 2019 Rev ENGLISH 35 9 Rating plate 385 10 Meaning of power source rating plate 386 11 Diagram 387 12 Connectors 389 13 Spare parts list 390...

Страница 3: ...GSM URANOS 5000 GSM conforms to the EU directives 2014 35 EU LOW VOLTAGE DIRECTIVE 2014 30 EU EMC DIRECTIVE 2011 65 EU RoHS DIRECTIVE and that following harmonized standards have been duly applied EN...

Страница 4: ...anel 42 3 3 Starting Screen 42 3 4 Test screen 42 3 5 Main Screen 43 3 6 Set up 44 3 7 Synergic curves screen 49 3 8 Programs screen 49 3 9 Interface personalisation 51 3 10 Lock unlock 51 3 11 Extern...

Страница 5: ...tion noise heat and gas emissions Wear protective clothing to protect your skin from the arc rays sparks or incandescent metal Clothes must cover the whole body and must be intact and in good conditio...

Страница 6: ...pes Pay particular attention during welding operations on pipes or containers even if these are open empty and have been cleaned thoroughly Any residue of gas fuel oil or similar materials might cause...

Страница 7: ...er supply requirements See technical data High power equipment may due to the primary current drawn form the mains supply influence the power quality of the grid Therefore connection restrictions or r...

Страница 8: ...age to the equipment the selected mains voltage and fuses must be checked BEFORE connecting the machine to the mains Also check that the cable is connected to a socket provided with earth contact Oper...

Страница 9: ...to the rear gas con nection Connect the signal cable 14 of the torch to the appropriate connector 15 Connect the gas hose 16 of the torch to the appropriate union connection 17 Connection for MIG MAG...

Страница 10: ...be displayed during start up settings current and voltage readings while welding and encoding of the alarms 5 LCD display 3 5 Allows the general welding machine parameters to be displayed during star...

Страница 11: ...important infor mation relating to the selected process The synergic curve selected 1a Type of filler metal 1b Wire diameter 1c Type of gas Welding parameters 1d Welding current 1e Part thickness 1f...

Страница 12: ...ouble pulsed active 3d MIG MAG Pulsed MIG MAG Display type 4 VRD Voltage Reduction Device Shows that the no load voltage of the equipment is controlled 5 Measurements During the welding operation the...

Страница 13: ...ameter set in Volts V Minimum 0V Maximum 99 9V Default 57V 500 Allows the selection of the required graphic interface XE Easy Mode XA Advanced Mode XP Professional Mode Allows access to the higher set...

Страница 14: ...etting seconds s Minimum off Maximum 99 9s Default off 20 Post gas Permits setting and adjustment of the gas flow at the end of welding Minimum 0 0s Maximum 99 9s Default syn 203 TIG start HF Allows s...

Страница 15: ...the piece of wire outside the torch Minimum 2 00 Maximum 2 00 Default 0 00 16 Post gas Permits setting and adjustment of the gas flow at the end of welding Minimum off Maximum 10 sec Default 2 sec 19...

Страница 16: ...d the inser tion of a protection code consult the Lock unlock section 552 Buzzer tone Permits adjustment of the buzzer tone Minimum Off Maximum 10 Default 10 601 Regulation step Allows the regulation...

Страница 17: ...r 2 CO2 AlMg5 Ar AlSi5 Ar Al99 5 Ar CuAl8 Ar CuSi3 Ar Basic FCW Ar 18 CO2 Rutil FCW Ar 18 CO2 Metal FCW Ar 18 CO2 CrNi 19 9 FCW Ar 18 CO2 mm 0 8 S 2 S 7 S 12 S 17 S 22 S 27 S 32 S 37 1 0 S 3 S 8 S 13...

Страница 18: ...memory location requires cancellation of the memory location by an obligatory procedure Cancel the operation by pressing button 2 Remove the selected program by pressing button 1 Resume the storage p...

Страница 19: ...ore the selected parameter in the 7 segment display by pressing button 2 Save and exit the current screen by pressing button 4 Default I1 3 10 Lock unlock Allows all the settings to be locked from the...

Страница 20: ...remote control output CH1 CH2 CH3 CH4 by pressing button 1 Select the required parameter Min Max parameter by pressing the encoder button Adjust the required parameter Min Max parameter by rotating th...

Страница 21: ...he arc consult the Set up section Parameters 802 803 804 3 13 Alarms screen Allows the intervention of an alarm to be indicated and provides the most important indications for the solution of any prob...

Страница 22: ...it exceeded Warning E61 Speed limit exceeded Alarm E69 Speed limit exceeded Warning E70 Incompatible WARNING alarm E71 Liquid coolant overtemperature alarm E72 Blocked motor alarm E73 Wire supply alar...

Страница 23: ...he RC control and vice versa 4 2 RC 100 remote control The RC 100 is a remote control unit designed to manage the display and the adjustment of the welding current and voltage Consult the instruction...

Страница 24: ...AG torches allowing the main welding parameters to be controlled welding current Synergic MIG MAG process arc length Synergic MIG MAG process wire speed Manual MIG MAG process welding voltage Manual M...

Страница 25: ...t Contact the nearest service centre to have the sys tem repaired Cause The system has overheated temperature alarm yellow LED on Solution Wait for the system to cool down without switching it off Cau...

Страница 26: ...se the distance between the electrode and the piece Decrease the welding voltage Cause Incorrect welding parameters Solution Decrease the welding voltage Cause Incorrect arc regulation Solution Increa...

Страница 27: ...fficient shielding gas Solution Adjust the gas flow Check that the diffuser and the gas nozzle of the torch are in good condition Cause The weld pool solidifies too quickly Solution Decrease the trave...

Страница 28: ...r come in contact with the workpiece for this reason the welding power source is usually equipped with an arc striking device that generates a high frequency high voltage discharge between the tip of...

Страница 29: ...ng of copper follow the same directions as for TIG welding of steel or special instructions 7 3 Continuous wire welding MIG MAG Introduction A MIG system consists of a direct current power source wire...

Страница 30: ...eld bead can be varied according to requirements by manually moving the torch to obtain variable deposits with constant voltage The wire feeding speed is proportional to the welding cur rent Fig 2 and...

Страница 31: ...nd good mechani cal properties On the other hand the use of this gas creates considerable problems with the final chemical composition of the joints as there is a loss of easily oxidisable elements wi...

Страница 32: ...y factor 40 C x 40 x 50 x 60 400A x 100 360A MIG MAG duty factor 25 C x 80 x 100 400A Adjustment range I2 3 400A Open circuit voltage Uo 73Vdc Peak voltage Vp 10 1kV IP Protection rating IP23S Insulat...

Страница 33: ...or 40 C x 50 500A x 60 470A x 100 420A MIG MAG duty factor 25 C x 80 500A x 100 470A Adjustment range I2 3 500A Open circuit voltage Uo 73Vdc Peak voltage Vp 10 1kV IP Protection rating IP23S Insulati...

Страница 34: ...66...

Страница 35: ...accordance with national law electrical equipment that has reached the end of its life must be col lected separately and returned to an environmentally compatible recycling facility As the owner of th...

Страница 36: ...oltage 11 Max Min current range and corresponding conventio nal load voltage 12 Intermittent cycle symbol 13 Rated welding current symbol 14 Rated welding voltage symbol 15 16 17 Intermittent cycle va...

Страница 37: ...URANOS 4000 GSM LCD 3 5 3x400V 11 Diagram...

Страница 38: ...388 388 URANOS 5000 GSM LCD 3 5 3x400V...

Страница 39: ...389 12 Connectors URANOS 4000 GSM LCD 3 5 3x400V URANOS 5000 GSM LCD 3 5 3x400V...

Страница 40: ...390 55 04 022 55 04 023 13 Spare parts list URANOS 4000 GSM LCD 3 5 3x400V URANOS 5000 GSM LCD 3 5 3x400V...

Страница 41: ...oard Power pc board spare kit 400A Power pc board spare kit 500A Fan Spacer Diode Flange Diode Choke CODE 01 02 04502 01 02 04602 01 06 02707 01 03 06802 03 07 378 03 07 377 74 90 075 01 04 29501 01 0...

Страница 42: ...Cable assembly Wiring HF Power cable Wiring DGMIG A instruction manual B instruction manual CODE 11 14 006 14 70 058 15 14 535 15 14 536 10 13 003 14 70 059 15 14 431 15 14 537 05 18 010 14 05 098 05...

Страница 43: ...voestalpine B hler Welding www voestalpine com welding...

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