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R750EU5 - IE3 - TE4 - IE4 - ISE4

English

Ed.8 / 0-202

mAINTENANCE INFoRmATIoN ..........................................................................................................36

RECOMMENDATIONS.FOR.MAINTENANCE.......................................................................................36

ENGINE.MAINTENANCE.......................................................................................................................36

AINTENANCE

DURING

RUNNING

FIRST

.50.

HOURS

).......................................................................................37

OUTINE

MAINTENANCE

AFTER

RUNNING

)....................................................................................................38

Periodic maintenance operation record sheet ..................................................................... 40

MAINTENANCE.WHEN.THE.ENGINE.IS.LEFT.IDLE...........................................................................45

WASHING.THE.ENGINE........................................................................................................................45

MAINTENANCE.IN.CASE.OF.ENGINE.INACTIVITY............................................................................46

CHECKS.AND.CONTROLS...................................................................................................................47

CONTROL.SCREW.TIGHTENING.AND.UNION.SEALING...................................................................47

FUEL.SUPPLY.CIRCUIT.BLEEDING.....................................................................................................47

ENGINE.OIL.LEVEL.CONTROL............................................................................................................48

ENGINE.COOLANT.LEVEL.CHECK......................................................................................................49

CLEANING.AND.REPLACEMENT.OF.THE.AIR.FILTER.......................................................................50

ENGINE.OIL.CHANGE...........................................................................................................................51

ENGINE.OIL.DILUTION.........................................................................................................................52

COOLANT.REPLACEMENT..................................................................................................................53

OIL.FILTER.CARTRIDGE.REPLACEMENT...........................................................................................54

FUEL.FILTER.REPLACEMENT.............................................................................................................55

RECOMMENDED.LUBRICANTS...........................................................................................................56

INFoRmATIoN ABoUT FAILURES .....................................................................................................57

TROUBLESHOOTING...........................................................................................................................57

INFoRmATIoN ABoUT ComPoNENT REPLACEmENT ...................................................................6

RECOMMENDATIONS.FOR.PART.REPLACEMENT............................................................................61

CHANGING.THE.BELT.(TYPE.POLY-V).

WITH

AUTOMATIC

BELT

TENSIONER

..................................................62

CHANGING.THE.BELT.(TYPE.POLY-V).

WITH

AUTOMATIC

BELT

TENSIONER

..................................................63

ENGINE.DISPOSAL...............................................................................................................................64

Tech Library http://engine.od.ua

Содержание R754EU5

Страница 1: ...R750EU5 IE3 TE4 IE4 ISE4 VM p n 42432055F Ed 8 10 2012 English Ed 8 10 2012 GB Engine instructions manual...

Страница 2: ...IE3 15 TECHNICAL DATA R754 TE4 R754 IE4 R754ISE4 18 SAFETY INFORMATION 21 GENERAL SAFETY WARNINGS 21 SAFETY WARNINGS FOR THE ENVIRONMENTAL IMPACT 22 SAFETY WARNINGS FOR THE ELECTRICAL EQUIPMENT 23 RE...

Страница 3: ...NG AND UNION SEALING 47 FUEL SUPPLY CIRCUIT BLEEDING 47 ENGINE OIL LEVEL CONTROL 48 ENGINE COOLANT LEVEL CHECK 49 CLEANING AND REPLACEMENT OF THE AIR FILTER 50 ENGINE OIL CHANGE 51 ENGINE OIL DILUTION...

Страница 4: ...ed technicians if the planned maintenance operations foreseen are not carried out if NON ORIGINAL spare parts are used if the coolants engine oil and fuels used do not comply with the manufacturer s s...

Страница 5: ...er to provide all the information necessary to those who are authorized to interact with it throughout its expected life handlers carriers installers and users Besides adopting a good operation techni...

Страница 6: ...e engine It contains all the referen ces and indications needed for a safe operation A Manufacturer identification B Serial number C Weight D Type E Family F Model G Version H Maximum power kW L Maxim...

Страница 7: ...f need please apply to the The warranty conditions are stated in the attached documentation see Warranty sheet The stated documentation is supplied to the client along with this manual Address booklet...

Страница 8: ...ne working temperature F Fuel filter It traps any impurity G Oil filter It traps any impurity H Oil sump It contains the engine lubri cation oil L Suction manifold conveys the combu stion air into th...

Страница 9: ...R750EU5 IE3 TE4 IE4 ISE4 English Ed 8 10 2012 GB Tech Library http engine od ua...

Страница 10: ...ds the cooling circuit N Driving belt type Poly V it starts service devices the alternator Q and the water pump M P Automatic belt tightener it keeps the belt constantly tightened Q alternating curren...

Страница 11: ...anifold L Exhaust Manifold S Turbo B waste gate valve D Injector V Common RAIL Z Heat Exchanger A Starter Motor R Fuel Filter F High Pressure Pump U Alternator Belt N Belt Tensioner P Coolant Pump M A...

Страница 12: ...4EU5 R756EU5 Dimensions A mm 704 943 B mm 602 602 C mm 722 734 Unit of measure ment R754EU5 R756EU5 General data Cycle Four stroke diesel Total displacement Liters 2 970 4 455 Number of cylinders nr 4...

Страница 13: ...ent crosswise inclination degrees 30 30 Power and torque Maximum operating speed rpm 3000 3000 Maximum power kW CV rpm 74 100 3000 120 163 3000 Maximum torque Nm kgm rpm 340 34 68 1350 500 51 1350 Con...

Страница 14: ...started engine bar 1 4 1 8 Oil cooling Oil water cooler Cooling circuit Total capacity of cooling circuit excluding radiator and relevant pipes liters 5 7 5 Setting pressure of the expansion tank plug...

Страница 15: ...s Unit of measure ment R754IE3 R756IE3 Dimensions A mm 704 943 B mm 601 601 C mm 722 734 Unit of measure ment R754IE3 R756IE3 General data Cycle Four stroke diesel Total displacement Liters 2 970 4 45...

Страница 16: ...nt crosswise inclination degrees 30 30 Power and torque Maximum operating speed rpm 3000 3000 Maximum power kW CV rpm 74 100 3000 120 163 3000 Maximum torque Nm kgm rpm 420 42 80 1000 500 50 90 1400 C...

Страница 17: ...ircuit Total capacity of cooling circuit excluding radiator and relevant pipes liters 5 7 5 Setting pressure of the expansion tank plug bar 1 1 1 1 Coolant 50 demineralised or distilled water and 50 P...

Страница 18: ...04 704 704 B mm 554 554 554 C mm 766 766 766 Unit of measure ment R754TE4 R754IE4 R754ISE4 General data Cycle Four stroke diesel Total displacement Liters 2 970 2 970 2 970 Number of cylinders nr 4 4...

Страница 19: ...e inclination degrees 30 30 30 Power and torque Maximum operating speed rpm 2600 2600 Maximum power kW CV rpm 80 108 8 2600 55 4 75 3 2600 Maximum torque Nm kgm rpm 420 42 8 1100 310 31 6 1100 Consump...

Страница 20: ...ircuit excluding radiator and relevant pipes liters 5 Setting pressure of the expansion tank plug bar 1 1 Coolant 50 demineralised or distilled water and 50 Petronas Paraflu Up protective radiator flu...

Страница 21: ...abilities and experiences acquired and acknowledged in this sector The lack of these requirements may cause dama ges to people s safety and health All the installation phases should have been taken i...

Страница 22: ...re the highest performance a longer working lifetime and a constant compliance with safety requirements Replace any worn part with original spare parts Use the oils and greases re commended by the man...

Страница 23: ...ordingly The electrical equipment was designed and manufactured according to the provi sions of the standards in force on the mat ter The list specifies some warnings to be complied with for the corre...

Страница 24: ...n the packaging and operating instructions Those authorized to carry out these operations should prepare if necessary a safety plan to protect and the safety of people directly involved The packaging...

Страница 25: ...ACKING Follow the procedure below 1 Remove the cover of the packaging The packaging includes a bag with all the relevant technical documentation and standard components 2 While unpacking make sure the...

Страница 26: ...in the figure Hook the lifting device to the fixing points as shown in the figure Before carrying out the lifting identify the barycentre position of the load The brackets of the fixing points have b...

Страница 27: ...or the follow ing engine situations on a vehicle on a pallet For engines on pallets it is necessary to install the following accessories for engine start up battery fuel tank cooling radiator for liqu...

Страница 28: ...ce it If there are any foreign bodies remove them LUBRICATION SYSTEM this procedure must be carried out together with the injection system protection procedure Using the oil dipstick and check whether...

Страница 29: ...or any fluid leakage and make any necessary repairs Switch off the engine and wait for it to cool down SEAWATER SYSTEM for marine engines and on board auxiliary units only this procedure must be carri...

Страница 30: ...FL MECAFLUID P118 V protective oil can be cleaned with a suitable solvent Check the level of the fluids engine oil and coolant Top up if necessary Engines on vehicles Check there is no damage to the...

Страница 31: ...se should take into account the technical data of the engine see Technical data and all the risks whi ch may occur during its expected lifetime from installation to disposal During the design and inst...

Страница 32: ...first time run it at no load for a few minutes and make sure that the oil pressure value matches the one stated in the table See Technical data Lubrication circuit 6 In the event that the ambient temp...

Страница 33: ...E3 IE3 R750TE4 IE4 ISE4 Do not continue to use the engine with the MIL indicator light on instead con tact an authorized VM Motori assistan ce centre Do not attempt to disconnect the MIL indicator lig...

Страница 34: ...hase the filter casing reaches temperatures of around 500 C During the particulate filter regeneration phase do not park the vehicle on sur faces containing flammable materials which may burn on conta...

Страница 35: ...The engine has been designed to be powered by standard fuels available on the European market according to speci fications EN 590 If it is to be powered by BIODIESEL fuels according to specifica tions...

Страница 36: ...hich are used regularly Some lubricants or components lose their characteristics over time even if the engine is left idle for long periods the refore maintenance intervals should be established consi...

Страница 37: ...filter cartridge re placement 1 If an hour counter is not available the frequency of the interventions should be calcu lated on the basis of a calendar day one calen dar day corresponds to 12 hours of...

Страница 38: ...very 300 hours 6 Engine oil 2 6 Replace See Engine oil change Oil filter Replace the cartridge See Oil filter cartridge re placement Air filter Replace the main cartridge See Cleaning and replacement...

Страница 39: ...the engine has not worked for the specified time it will be necessary to replace the oil and the filter all the same once a year The engine oil must in any case be changed even before the time limit...

Страница 40: ...tenance operation fill in the sheet so as to keep a trace of the operations performed and therefore establish the most suitable methods for future operations Date Hours 1 Type of maintenance performed...

Страница 41: ...750EU5 IE3 TE4 IE4 ISE4 English 41 Ed 8 10 2012 GB Date Hours 1 Type of maintenance performed Signature and stamp of workshop 1 Indicate the total number of working hours Tech Library http engine od u...

Страница 42: ...750EU5 IE3 TE4 IE4 ISE4 English 42 Ed 8 10 2012 GB Date Hours 1 Type of maintenance performed Signature and stamp of workshop 1 Indicate the total number of working hours Tech Library http engine od u...

Страница 43: ...750EU5 IE3 TE4 IE4 ISE4 English 43 Ed 8 10 2012 GB Date Hours 1 Type of maintenance performed Signature and stamp of workshop 1 Indicate the total number of working hours Tech Library http engine od u...

Страница 44: ...750EU5 IE3 TE4 IE4 ISE4 English 44 Ed 8 10 2012 GB Date Hours 1 Type of maintenance performed Signature and stamp of workshop 1 Indicate the total number of working hours Tech Library http engine od u...

Страница 45: ...t to ensure the engine remains in full working order If the engine is not used for short periods of time carry out the following interven tions 1 Make sure the electric contacts are working properly a...

Страница 46: ...neces sary top up or replace it according to the established intervals See Routine maintenance after running in Replace the fuel filter according to the established intervals See Routine main tenance...

Страница 47: ...temperature 70 80 C is reached 3 Turn off the engine and let it cool down This operation must be carried out each time the fuel cartridge is changed Follow the procedure below 1 Turn off the engine an...

Страница 48: ...bleeding operation 7 Tighten the screw E 8 Wipe out the fuel residues before star ting the engine ENGINE OIL LEVEL CONTROL Filler Cap M Oil Dipstick L Follow the procedure below 1 Start the engine and...

Страница 49: ...et the engine cool down properly 4 Unscrew the filling plug P Open the plug gently to drain the pres sure 5 Top up if necessary from plug P As for the liquid quantity and type see Technical data The f...

Страница 50: ...with an air jet directed to the exterior 6 Check the wearing conditions of the cartridge and if necessary replace it 7 Remove the cartridge G and then clean both the cartridge and the inside of the c...

Страница 51: ...for the oil quantity see Technical data Unscrew the load plug M Unscrew the exhaust plug Q and let all the oil flow into the container Replace the gasket and screw plug Q back into place Lock the plug...

Страница 52: ...onds before pressing it again Repeat the procedure described in points 2 3 and 4 5 times In some applications the accelerator pedal pro cedure is not feasible proceed using the manual accelerator pote...

Страница 53: ...d 7 Let the liquid flow into the container 8 Close the cock S 9 Pour in the new liquid The fluid level must be up to the base of the neck into which the radiator plug is screwed If there is a coolant...

Страница 54: ...ck the screw to a torque of 25 Nm 8 Turn the engine on and keep it running at idle speed for a few minutes to bring it up to working temperature 70 80 C 9 Turn off the engine and remove the ignition k...

Страница 55: ...ilter with fuel from the filter you have just removed 6 Lubricate the gasket of the new filter before mounting it 7 Refit the filter 8 Bleed air from the fuel supply circuit See Fuel supply circuit bl...

Страница 56: ...MOTORI S P A is Q8 T 905 10W 40 for operating temperatures from 20 C to 50 C Oils of different brands can be used provi ded that they have the following features Viscosity grade SAE 10W 40 Specificat...

Страница 57: ...he ignition phase the control board and the engine do not start Flat battery Recharge or replace battery Blown fuse Replace fuse The electric cables are disconnected or they do not guarantee continuit...

Страница 58: ...authorised workshop The electric cables are disconnected or they do not guarantee continuity Check the electric connections The engine does not reach the operating speed Clogged fuel filter Replace fi...

Страница 59: ...re gauge shows a too low engine oil pressure and the corresponding warning light comes on Failure of pressure gauge Check or replace the pressure gaug Apply to an authorised workshop Oil level too low...

Страница 60: ...appropriate replace the alternating current generator Apply to an authorised workshop The oil pressure warning light comes on Engine oil pressure too low Turn off the engine Apply to an authorised wo...

Страница 61: ...d danger and risk for people s safety and health When necessary replace the worn components and use original spare parts only The manufacturer cannot be held responsible for damages to people or compo...

Страница 62: ...D Follow the procedure below 1 Turn off the engine and remove the ignition key 2 Let the engine cool down adequately to avoid being burnt 3 Rotate the automatic belt tensioner A in counter clockwise...

Страница 63: ...the ignition key 2 Let the engine cool down adequately to avoid being burnt 3 Rotate the special tool A in any anti clockwise direction so that the turnbuckle B becomes compressed Photo 1 4 Insert the...

Страница 64: ...compliance with the legislation in force concerning safety at the workplace Do not throw away non biodegradable products and non ferrous components rubber PVC resins etc While decommissioning the eng...

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