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TAP-42X SerieS

16

A.J. Antunes & Co.

P/N 1010976 Rev. G 03/12

maIntenance

Snap

Ring

End

Cap

Ultra Filter 

Housing

Ultra Filter

Cartridge

End Cap

O-rings

Cartridge

O-ring

Cartridge

O-ring

End Cap

O-rings

Snap

Ring

End

Cap

Remove the Elbow 

from this point

on either side 

of the system to

access the

UF Cartridge

figure 13. replacing the Ultra filter element

replacing the Ultra filter cartridge

nOte: always install a new carbon element after replacing 

the Ufl cartridge.

This procedure involves depressurizing the system, replacing 

the UFL cartridge, and then repressurizing the system.

DepressUrIze tHe system

  1.  Depressurize the system using the 

07

 program. 

Simultaneously press the 

VIew

 and ▲ buttons. The red 

system LED illuminates and the system displays “ 

--

 “ 

on the display. 

  2.  Use the ▲ and ▼ buttons to scroll to 

07

  3.  Press the 

flUsH

 button.

 

  The system performs the 

07

 program, which consists of 

the following stages:

• 

d1

 (Close Inlet Valve stage)

• 

d2

 (Open Drain Valve stage)

• 

d3

 (Close Permeate Valve stage)

  4.  When the 

07

 program completes, place a bucket under 

one end of the Ultra Filter Cartridge Housing. 

  5.  Refer to Figure 13 (and inset). Locate the elbow fitting 

on the desired side of the cartridge and push the collet 

squarely in against the face of the fitting. With the collet 

held in this position, the fitting can be removed from the 

tubing. Water drains into the bucket. Discard this water.

nOte: make sure there is enough room next to the system 

to remove the cartridge.

  6.  Remove the Snap Ring from the Ultra Filter housing. 

Grab the raised lug with a pair of pliers and pull towards 

the center of the end cap and away. The ring should lift 

out of its groove.

  7.  Remove the End Cap, End Cap O-ring, and Cartridge 

from the housing (Figure 13).  

nOte: If the cartridge does not easily come out of the 

housing, remove the opposite end cap for assistance 

during step 4. 

  8.  Inspect the cartridge O-rings and end cap O-ring for 

nicks or cuts. Replace as needed.

  9.  Lubricate all O-rings with a food-grade silicone lubri-

cant.  Apply a light coating of lubricant to the inside 

center tube at both ends of the new cartridge.

  10.  Record the serial number of the new cartridge. The 

cartridge serial number is engraved on one end of the 

outer tube (for example: 05K 12013).

  11.  Install the End Cap O-ring on the End Cap and insert 

the End Cap into the end of the new cartridge.  

  12.  Position the new cartridge and End Cap at the housing 

and gently insert into the housing.  

  13.  Press the End Cap into position until it is fully seated 

and the Snap Ring groove is visible.

Содержание TAP-420

Страница 1: ...bers 9700800 9700801 9700810 9700811 Cartridge Tested and Certified by NSF International against NSF ANSI Standard 42 and 53 for the reduction of Standard No 42 Aesthetic Effects Nominal Particulate R...

Страница 2: ...Unpacking 8 Equipment Setup 8 Mounting the System 10 Drain Hose Connection 11 Rinse Hose Connection 11 System Inlet Connection 11 Filtered Water Permeate Outlet Connection 11 Starting the Smart Contro...

Страница 3: ...r opera tion of your system contact A J Antunes Co at 1 630 784 1000 or toll free in the United States at 1 800 253 2991 Fill in the information in the next column and have it handy when calling for a...

Страница 4: ...ids on any plastic parts of the filter system Examples of some solvents to avoid acetone methyl acetate nail polish remover hexane spot removers turpentine toluene paint thinners dry cleaning solution...

Страница 5: ...ges Kit Model Number Description Configuration 0012146 DC Power Supply 100 240 VAC Includes the 4 plug adaptors below US NEMA 1 15 2 pin or NEMA 5 15 3 Pin Euro CEE 7 16 AS NZS 3112 AUS 2 Pin UK BS 13...

Страница 6: ...lve Assembly with outlet Pressure Gauge Permeate Solenoid Valve Automatic Flow Meter DC Power Supply System Outlet Solenoid Valve Automatic Inlet Solenoid Valve Automatic Inlet Ball Valve Manual INLET...

Страница 7: ...ions actual performance may vary Performance Claims for Percent Reduction Substance Influent Challenge Concentration Reduction Requirement cyst1 minimum 50 000 L 99 95 Turbidity 11 1 NTU 0 5 NTU Parti...

Страница 8: ...t Fresh 5 1 4 liquid chlorine bleach Pipe Wrenches Garden Hose 3 4 The TAP System uses the following connections Figure 1 System Inlet Male 3 4 NPT System Outlet Product Water Male 3 4 NPT Drain 3 4 I...

Страница 9: ...nlet plumbing line The drain line leading out of the system should be as short as possible sloping downward without kinks or loops Be sure the drain used is not blocked or restricted Protect the syste...

Страница 10: ...inches below the unit to remove the Carbon Element Housing The TAP System comes with a Mounting Bracket P N 0505558 to assist in mounting the system securely Figure 5 Before mounting the system consi...

Страница 11: ...standard 3 4 garden hose connection at the Rinse Valve Figure 8 1 Obtain a length of 3 4 garden hose long enough to reach from the Rinse Valve connection to the drain 2 Install a gasket in the end of...

Страница 12: ...ball valves are closed before starting the system Follow these steps to power up the system 1 After the system is mounted connect the power supply to the bottom right of the Smart Controller Figure 4...

Страница 13: ...1 units only The Carbon Element is used on TAP 421 units only The Carbon Element must be rinsed before using the system the first time and after replacing the Carbon Element 1 Direct water from the Sy...

Страница 14: ...tion fitting or inlet water line using a cup or funnel Be careful not to spill bleach onto clothing or skin 8 Reattach the plug on the sanitation fitting or inlet water line 9 Slowly turn on the water...

Страница 15: ...EV 20 event code indicating a loss of power 6 The system beeps 4 times every 10 seconds for approximately 2 minutes Then it beeps once every 30 seconds To turn off the audio alert press and release bo...

Страница 16: ...ide of the cartridge and push the collet squarely in against the face of the fitting With the collet held in this position the fitting can be removed from the tubing Water drains into the bucket Disca...

Страница 17: ...e fitting is completely inserted onto the tubing past the O ring A loose connection results in leaking at the point of connection 16 Rinse the new Ultra Filter cartridge before placing the system back...

Страница 18: ...ressurize System program This allows the system to pressurize when the Inlet valve is opened and make water available to the Carbon Element 16 Turn on the water to the system by opening the Inlet Valv...

Страница 19: ...erating Mode Toggles between UFL cartridge of life and Carbon Element of life VIEW BUTTON SENSOR READINGS 1 Press and hold in order VIEW button and button 2 The red System LED illuminates 3 Press the...

Страница 20: ...ut USB serial port 27 Set VER Factor Factory use only 11 Dump Events out USB serial port 28 Set Error Codes Display 1 on 0 off Use the and buttons Note Items 25 26 are in versions 2 3 AC and 3 3 DC It...

Страница 21: ...ace Carbon Element Storage shipping solution not completely flushed out of the system Flush the system for a longer period of time replace carbon element Biological growth in pipes Sanitize plumbing W...

Страница 22: ...R CORD 2X6 CONTROL BOX W 24V XFORMER 2X3 USB 2X1 DP S1 S2 COM V1 V2 V3 FLOW Permeate Drain To Service Ice Machine Drink System Coffee Tea Espresso Juice Non Carbonated Booster Pump TAP SYSTEM Example...

Страница 23: ...TAP 42x Series 23 A J Antunes Co P N 1010976 Rev G 03 12 Replacement parts 7 7 8 8 13 5 4 6 3 2 11 12 1 9 9...

Страница 24: ...TAP 42X Series 24 A J Antunes Co P N 1010976 Rev G 03 12 Replacement Parts continued 25 23 28 27 18 18 18 18 19 19 19 19 19 17 17 17 21 20 29 24 16 14 15 14 15 14 15 14 15 22 31 30 26...

Страница 25: ...Rev G 03 12 Replacement Parts continued 32 30 31 33 34 29 19 28 19 37 38 36 35 37 40 17 41 41 15 42 17 47 33 43 30 31 44 45 46 48 TAP 421 units ONLY 39 NOTE These items apply to TAP 421 units ONLY Th...

Страница 26: ...TAP 42X Series 26 A J Antunes Co P N 1010976 Rev G 03 12 56 55 54 51 31 53 52 30 31 49 50 30 31 57 Replacement Parts continued...

Страница 27: ...3 4 NPT 1 27 2190126 90 Deg Elbow PVC 3 4 NPT 1 28 2170126 Valve Ball PVC 3 4 NPT 3 Epdm Seals 29 4040181 Solenoid Valve Latching w o Spring 2 30 3250103 Bolt 1 4 20 X 3 4 18 Hex Head S S 31 3250154...

Страница 28: ...operating and maintenance instructions of this manual and or labor involved in moving adjacent objects to gain access to the Equipment 2 A J Antunes Co reserves the right to make changes in design or...

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