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28

905458 REV E 07/10/18, PG 28 OF 29

Symptom                 Condition                          Checks                                                   Actions    

                                             N

ot

es

S

ystem 

will 

not 

turn 

on, 

or 

runs 

intermittently

.

4.

W

orks 

when 

engine 

is 

not

running; 

shuts 

off 

when 

engine 

is 

started 

(T

ypically 

early 

Gen 

IV

but 

possible 

on 

all 

versions).

Noise 

interference 

from 

either 

ignition 

or 

alternator

.

Install 

capacitors 

on 

ignition 

coil 

and 

alternator

Ensure 

good 

ground 

at 

all 

points. 

R

elocate 

coil 

and 

associated 

wiring 

aw

ay 

from 

ECU 

and 

ECU 

wiring. 

Check 

for 

burned

or 

loose 

plug 

wires.

V

erif

connections 

on 

power 

lead, 

ignition 

lead, 

and 

both

white 

ground 

wires.

V

erif

proper 

meter 

function 

b

checking 

the 

condition 

of 

known 

good 

battery

.

Ignition 

noise 

(r

adiated 

or

conducted) 

will 

cause 

the 

system 

to 

shut 

down 

due 

to

high 

voltage 

spik

es. 

If 

this

is 

suspected, 

check 

with 

qualit

oscilloscope. 

Spik

es

greater 

than 

16V 

will 

shut 

down 

the 

ECU

Install 

radio 

capacitor 

at 

the 

positiv

post 

of 

the 

ignition

coil 

(See 

radio 

capacitor 

installation 

bulletin). 

fault

alternator 

or 

worn 

out 

battery 

can 

also 

result

in 

this 

condition.

Will 

not 

turn 

on 

under 

an

conditions.

V

erif

battery 

voltage 

is 

greater 

than 

10 

volts 

and 

less

than 

16.

Loss 

of 

mode 

door 

function.

No 

mode 

change 

at 

all.

Check 

for 

damaged 

mode 

switch 

or 

potentiometer 

and 

associated 

wiring.

Partial 

function 

of 

mode 

doors.

Typically 

caused 

b

ev

apor

ator 

housing 

installed 

in 

bind 

in 

the 

vehicle. 

Be 

sure 

all 

mounting 

locations 

line 

up 

and 

don’

ha

ve 

to 

be 

forced 

into 

position.

Blower turns on  and 

off 

rapidly

.

6.

Battery 

voltage 

is 

at 

least 

12V

.

Check 

for 

at 

least 

12V 

at 

circuit 

break

er

.

Ensure 

all 

system 

grounds 

and 

power 

connections 

are 

clean 

and 

tight.

Battery 

voltage 

is 

less 

than 

12V

.

5.

Troubleshoot

ing Guide (Con

t.)

Check 

for 

fault

battery 

or 

alternator

.

Charge 

battery

.

S

ystem 

shuts 

off 

blower 

at 

10V

Poor 

connections 

or 

weak 

battery 

can 

cause 

shutdown 

at 

up 

to 

11V

.

7.

When 

ignition 

is 

turned 

on, 

blower 

momentarily  comes 

on, 

then 

shuts 

off

This 

occurs 

with 

the 

blower 

switch 

in 

the 

OFF 

position.

This 

is 

an 

indicator 

that 

the 

system 

has 

been 

reset. 

Be 

sure 

the 

red 

power 

wire 

is 

on

the 

battery 

post, 

and 

not 

on 

switched 

source. 

Also

if 

the 

system 

is 

pulled 

below 

7V 

for

ev

en 

split 

second, 

the 

system 

will 

reset.

R

un 

red 

power 

wire 

directly 

to 

battery

.

Check 

for 

positiv

power 

at 

heater 

valv

green 

wire 

and

blower 

red 

wire. 

Check 

for 

ground 

on 

control 

head 

white 

wire.

Check 

for 

obstructed 

or 

binding 

mode 

doors.

Check 

for 

damaged 

stepper 

motor 

or 

wiring.

Err

atic 

functions 

of

blower

mode, 

temp

etc.

Check 

for 

damaged 

switch 

or 

pot 

and 

associated 

wiring.

R

epair 

or 

replace.

8.

Содержание 754562

Страница 1: ...red Company 1950 53 Chevrolet Pickup Evaporator Kit 754562 905458 REV E 07 10 18 PG 1 OF 29 18865 Goll St San Antonio TX 78266 Phone 800 862 6658 Sales sales vintageair com Tech Support tech vintageai...

Страница 2: ...Evaporator Installation Cont Rotary Pot Installation Control Panel Louver Bezel Assembly Installation Evaporator Installation Final Driver Side Under Dash Louver Installation Heater Control Valve Ins...

Страница 3: ...beginning installation open all packages and check contents of shipment Please report any shortages directly to Vintage Air within 15 days After 15 days Vintage Air will not be responsible for missing...

Страница 4: ...system This is especially important with the receiver drier Additionally when caps are removed for assembly BE CAREFUL Some components are shipped under pressure with dry nitrogen Evacuate the System...

Страница 5: ...sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electrical n...

Страница 6: ...Remove glove box door retain Remove glove box discard but retain OEM screws Disconnect all wires and cables from OEM control panel discard Disconnect all wires and cables from OEM heater control knobs...

Страница 7: ...n 1 2 Using a 6 x 3 8 pan head screw attach 18 inches of 2 duct hose to the passenger side defrost duct See Photo 1 below Attach the remainder of the duct hose to the driver side defrost duct Install...

Страница 8: ...irect the straight end of the hose to the hole on the firewall Using a permanent marker make a mark on the side of the fitting that faces the front of the truck See Photos 3 4 below NOTE This hose wil...

Страница 9: ...er hose fitting to water pump onto the evaporator with a properly lubricated O ring See Photo 3 Figure 1 below Firewall Bracket and Heater Hose Fitting Installation Figure O ring Installs Over Male In...

Страница 10: ...1 2 below and Figure 1 Page 9 Using a properly lubricated O ring connect the 90 fitting on the 10 A C hose to the 10 suction port on the evaporator Direct the hose down and under the blower and out of...

Страница 11: ...the firewall using 2 1 4 20 x 3 4 bolts 2 flat washers and 2 nuts with star washers See Photo 1 below Mark and drill 2 5 16 holes through the upper and lower passenger side mounting holes in the firew...

Страница 12: ...install a bolt into the top hole above the hoses on the firewall and into the evaporator bracket This will help hold the bracket to the firewall while the rubber boot is being installed over the hoses...

Страница 13: ...or attached to the firewall hold the evaporator cowl brace bracket up to the cowl and evaporator to locate the approximate location of the 7 32 hole to be drilled from the top of the dash under the de...

Страница 14: ...them into the louver bezel as shown below Tie wrap the wires to the rotary pots as shown below Blower Speed Mode Control Temperature Control Front View 3 Rotary Pot Knobs 3 Washers Louver Bezel Temper...

Страница 15: ...the predrilled holes on the louver bezel with the 2 OEM mounting holes under the dash C Secure the control panel louver bezel assembly under the dash using 2 10 32 x 3 4 pan head screws 4 3 16 flat wa...

Страница 16: ...rew 2 3 16 flat washers and a 10 32 nut with star washer See Photo 1 and Figure 1 below NOTE Install this screw upward from the louver bezel Check that the evaporator unit is level at the passenger si...

Страница 17: ...the firewall cut the heater hose located at the 12 o clock position 6 from the firewall Slide a hose clamp over the hose coming out of the firewall push the valve onto the hose and tighten the clamp C...

Страница 18: ...properly lubricated O ring connect the straight fitting on the 8 A C hose to the 8 hardline from the condenser Connect the 135 fitting to the compressor See Photo 2 below and Figure 1 Page 9 Connect t...

Страница 19: ...nd hose to ensure proper positioning and remove the fitting from the compressor Crimp the fitting onto the hose and permanently connect to the compressor using a properly lubricated O ring See Photos...

Страница 20: ...he ECU Duct hoses may sweat and drip onto into the ECU causing a malfunction Passenger Side Defrost Duct 2 x 18 Plug From Control Wiring Harness 232002 VUA Plug From Wiring Harness 232600 VUA From Con...

Страница 21: ...ording to the wiring diagrams on Pages 24 25 Run the red and 2 white wires to the battery box in the passenger compartment Using 2 10 32 x 3 4 pan head screws and 2 10 32 nuts mount the circuit breake...

Страница 22: ...all all screws before tightening Reinstall the glove box door See Photo 2 below Glove Box Photo 1 Photo 2 Glove Box Door Glove Box Installation 1950 52 Vehicles 1 2 Using the OEM glove box screws inst...

Страница 23: ...uction manual See Operation of Controls procedures on Page 26 Locate the evaporator drain on the bottom of the evaporator case In line with the drain drill a 5 8 hole through the floor where it meets...

Страница 24: ...7 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Warning Always Mount Circuit Breaker As Close to the Ba...

Страница 25: ...ressor Body Is Grounded Trinary Switch Connect According To Trinary Switch Wiring Diagram Install With Servo Motor Facing Down As Shown Note Flow Direction Arrow Molded Into Valve Body And Install Acc...

Страница 26: ...en back it off to the desired vent temperature For heat operation move the temperature lever knob all the way to hot and then adjust to the desired vent temperature The blower will momentarily change...

Страница 27: ...be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements should be ne...

Страница 28: ...ion No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the vehicle...

Страница 29: ......

Страница 30: ...Qty 1 1 Part No 744004 VUE 799003 Description Gen IV Evaporator Sub Case 4 Vent Accessory Kit NOTE Images may not depict actual parts and quantities Refer to packing list for actual parts and quantiti...

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