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27

905458 REV E 07/10/18, PG 27 OF 29

Symptom                 Condition                          Checks                                                   Actions    

                                             N

ot

es

Blower 

sta

ys 

on 

high 

speed 

when 

ignition 

is 

on.

1a.

No 

other 

functions 

work.

Check 

for 

damaged 

pins 

or 

wires 

in 

control 

head 

plug.

V

erif

that 

all 

pins 

are 

inserted 

into 

plug. 

Ensure 

that 

no 

pins 

are 

bent 

or 

damaged 

in 

ECU

.

Check 

for 

damaged 

ground 

wire 

(white) 

in 

control 

head 

harness.

V

erif

continuit

to 

chassis 

ground 

with 

white 

control 

head 

wire 

at 

various 

points.

Loss 

of 

ground 

on 

this 

wire 

renders 

control 

head 

inoper

able.

All 

other 

functions 

work.

Check 

for 

damaged 

blower 

switch 

or 

potentiometer 

and 

associated 

wiring.

Blower 

sta

ys 

on 

high 

speed 

when 

ignition 

is 

on 

or 

off

.

Unplug 

3-

wire 

BSC 

control 

connector 

from 

ECU

If 

blower 

shuts 

off

ECU 

is 

either 

improperly 

wired 

or 

damaged.

Be 

sure 

the 

small, 

20 

GA 

white 

ground 

wire 

is 

connected 

to 

the 

battery 

ground 

post. 

If 

it 

is, 

replace 

the 

ECU

.

Unplug 

3-

wire 

BSC 

control 

connector 

from 

ECU

If 

blower 

sta

ys 

running, 

BSC 

is 

either 

improperly 

wired 

or 

damaged.

Check 

to 

ensure 

that 

no 

BSC 

wiring 

is 

damaged 

or 

shorted 

to 

vehicle 

ground. 

The 

BSC 

oper

ates 

the 

blower 

b

ground 

side 

pulse 

width 

modulation 

switching. 

The 

positiv

wire 

to 

the 

blower 

will 

alw

ays 

be 

hot. 

If 

the 

“ground” 

side 

of 

the 

blower 

is 

shorted 

to 

chassis 

ground, 

the 

blower 

will 

run 

on 

HI.

R

eplace 

BSC 

(This 

will 

require 

remo

val 

of 

ev

apor

ator 

from 

vehicle).

No 

other 

part 

replacements 

should 

be 

necessary

.

Compressor 

will 

not 

turn 

on 

(All 

other 

functions 

work).

2.

S

ystem 

is 

not 

charged.

S

ystem 

must 

be 

charged 

for 

compressor 

to 

engage.

Charge 

system 

or 

b

ypass 

pressure 

switch.

Danger: Never bypass  safety switch with  engine running. Serious  injury can result.

S

ystem 

is 

charged.

1b.

Troubleshoot

ing Guide

Check 

for 

fault

A/C 

potentiometer 

or 

associated 

wiring 

(Not 

applicable 

to 

3-pot 

controls).

Check 

for 

disconnected 

or 

fault

thermistor

.

Check 

continuit

to 

ground 

on 

white 

control 

head 

wire. 

Check 

for 

5V 

on 

red 

control 

head 

wire.

Check 

2-pin 

connector 

at 

ECU 

housing.

To 

check 

for 

proper 

pot 

function, 

check 

voltage 

at 

white/blue 

wire. 

V

oltage 

should 

be 

between 

0V 

and 

5V

and 

will 

vary 

with 

pot 

lev

er 

position.

Disconnected 

or 

fault

thermistor 

will 

cause 

compressor 

to 

be 

disabled.

R

ed 

wire 

at 

A/C 

pot 

should 

ha

ve 

appro

ximately 

5V 

with 

ignition 

on. 

White 

wire 

will 

ha

ve 

continuit

to 

chassis 

ground. 

White/

Blue 

wire 

should 

vary 

between 

0V 

and 

5V 

when 

lev

er 

is 

mo

ved 

up 

or 

down.

3.

Compressor 

will 

not 

turn 

off 

(All 

other 

functions 

work).

Check 

for 

fault

A/C 

potentiometer 

or 

associated 

wiring.

Check 

for 

fault

A/C 

rela

y.

R

epair 

or 

replace 

pot/control 

wiring.

R

eplace 

rela

y.

See 

blower 

switch 

check 

procedure.

Содержание 754562

Страница 1: ...red Company 1950 53 Chevrolet Pickup Evaporator Kit 754562 905458 REV E 07 10 18 PG 1 OF 29 18865 Goll St San Antonio TX 78266 Phone 800 862 6658 Sales sales vintageair com Tech Support tech vintageai...

Страница 2: ...Evaporator Installation Cont Rotary Pot Installation Control Panel Louver Bezel Assembly Installation Evaporator Installation Final Driver Side Under Dash Louver Installation Heater Control Valve Ins...

Страница 3: ...beginning installation open all packages and check contents of shipment Please report any shortages directly to Vintage Air within 15 days After 15 days Vintage Air will not be responsible for missing...

Страница 4: ...system This is especially important with the receiver drier Additionally when caps are removed for assembly BE CAREFUL Some components are shipped under pressure with dry nitrogen Evacuate the System...

Страница 5: ...sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electrical n...

Страница 6: ...Remove glove box door retain Remove glove box discard but retain OEM screws Disconnect all wires and cables from OEM control panel discard Disconnect all wires and cables from OEM heater control knobs...

Страница 7: ...n 1 2 Using a 6 x 3 8 pan head screw attach 18 inches of 2 duct hose to the passenger side defrost duct See Photo 1 below Attach the remainder of the duct hose to the driver side defrost duct Install...

Страница 8: ...irect the straight end of the hose to the hole on the firewall Using a permanent marker make a mark on the side of the fitting that faces the front of the truck See Photos 3 4 below NOTE This hose wil...

Страница 9: ...er hose fitting to water pump onto the evaporator with a properly lubricated O ring See Photo 3 Figure 1 below Firewall Bracket and Heater Hose Fitting Installation Figure O ring Installs Over Male In...

Страница 10: ...1 2 below and Figure 1 Page 9 Using a properly lubricated O ring connect the 90 fitting on the 10 A C hose to the 10 suction port on the evaporator Direct the hose down and under the blower and out of...

Страница 11: ...the firewall using 2 1 4 20 x 3 4 bolts 2 flat washers and 2 nuts with star washers See Photo 1 below Mark and drill 2 5 16 holes through the upper and lower passenger side mounting holes in the firew...

Страница 12: ...install a bolt into the top hole above the hoses on the firewall and into the evaporator bracket This will help hold the bracket to the firewall while the rubber boot is being installed over the hoses...

Страница 13: ...or attached to the firewall hold the evaporator cowl brace bracket up to the cowl and evaporator to locate the approximate location of the 7 32 hole to be drilled from the top of the dash under the de...

Страница 14: ...them into the louver bezel as shown below Tie wrap the wires to the rotary pots as shown below Blower Speed Mode Control Temperature Control Front View 3 Rotary Pot Knobs 3 Washers Louver Bezel Temper...

Страница 15: ...the predrilled holes on the louver bezel with the 2 OEM mounting holes under the dash C Secure the control panel louver bezel assembly under the dash using 2 10 32 x 3 4 pan head screws 4 3 16 flat wa...

Страница 16: ...rew 2 3 16 flat washers and a 10 32 nut with star washer See Photo 1 and Figure 1 below NOTE Install this screw upward from the louver bezel Check that the evaporator unit is level at the passenger si...

Страница 17: ...the firewall cut the heater hose located at the 12 o clock position 6 from the firewall Slide a hose clamp over the hose coming out of the firewall push the valve onto the hose and tighten the clamp C...

Страница 18: ...properly lubricated O ring connect the straight fitting on the 8 A C hose to the 8 hardline from the condenser Connect the 135 fitting to the compressor See Photo 2 below and Figure 1 Page 9 Connect t...

Страница 19: ...nd hose to ensure proper positioning and remove the fitting from the compressor Crimp the fitting onto the hose and permanently connect to the compressor using a properly lubricated O ring See Photos...

Страница 20: ...he ECU Duct hoses may sweat and drip onto into the ECU causing a malfunction Passenger Side Defrost Duct 2 x 18 Plug From Control Wiring Harness 232002 VUA Plug From Wiring Harness 232600 VUA From Con...

Страница 21: ...ording to the wiring diagrams on Pages 24 25 Run the red and 2 white wires to the battery box in the passenger compartment Using 2 10 32 x 3 4 pan head screws and 2 10 32 nuts mount the circuit breake...

Страница 22: ...all all screws before tightening Reinstall the glove box door See Photo 2 below Glove Box Photo 1 Photo 2 Glove Box Door Glove Box Installation 1950 52 Vehicles 1 2 Using the OEM glove box screws inst...

Страница 23: ...uction manual See Operation of Controls procedures on Page 26 Locate the evaporator drain on the bottom of the evaporator case In line with the drain drill a 5 8 hole through the floor where it meets...

Страница 24: ...7 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Warning Always Mount Circuit Breaker As Close to the Ba...

Страница 25: ...ressor Body Is Grounded Trinary Switch Connect According To Trinary Switch Wiring Diagram Install With Servo Motor Facing Down As Shown Note Flow Direction Arrow Molded Into Valve Body And Install Acc...

Страница 26: ...en back it off to the desired vent temperature For heat operation move the temperature lever knob all the way to hot and then adjust to the desired vent temperature The blower will momentarily change...

Страница 27: ...be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements should be ne...

Страница 28: ...ion No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the vehicle...

Страница 29: ......

Страница 30: ...Qty 1 1 Part No 744004 VUE 799003 Description Gen IV Evaporator Sub Case 4 Vent Accessory Kit NOTE Images may not depict actual parts and quantities Refer to packing list for actual parts and quantiti...

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