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32

905647 REV B 07/17/19, PG 32 OF 33

Symptom                 Condition                          Checks                                                   Actions    

                                             N

ot

es

System 

will 

not 

turn 

on, 

or 

runs 

intermittently

.

4.

W

orks 

when 

engine 

is 

not

running; 

shuts 

off 

when 

engine 

is 

started 

(T

ypically 

early 

Gen 

IV

but 

possible 

on 

all 

versions).

Noise 

interference 

from 

either 

ignition 

or 

alternator

.

Install 

capacitors 

on 

ignition 

coil 

and 

alternator

Ensure 

good 

ground 

at 

all 

points. 

Relocate 

coil 

and 

associated 

wiring 

aw

ay 

from 

ECU 

and 

ECU 

wiring. 

Check 

for 

burned

or 

loose 

plug 

wires.

Verif

connections 

on 

power 

lead, 

ignition 

lead, 

and 

both

white 

ground 

wires.

Verif

proper 

meter 

function 

by 

checking 

the 

condition 

of 

known 

good 

battery

.

Ignition 

noise 

(r

adiated 

or

conducted) 

will 

cause 

the 

system 

to 

shut 

down 

due 

to

high 

voltage 

spik

es. 

If 

this

is 

suspected, 

check 

with 

qualit

oscilloscope. 

Spik

es

greater 

than 

16V 

will 

shut 

down 

the 

ECU

Install 

radio 

capacitor 

at 

the 

positiv

post 

of 

the 

ignition

coil 

(See 

radio 

capacitor 

installation 

bulletin). 

fault

alternator 

or 

worn 

out 

battery 

can 

also 

result

in 

this 

condition.

Will 

not 

turn 

on 

under 

an

conditions.

Verif

battery 

voltage 

is 

greater 

than 

10 

volts 

and 

less

than 

16.

Loss 

of 

mode 

door 

function.

No 

mode 

change 

at 

all.

Check 

for 

damaged 

mode 

switch 

or 

potentiometer 

and 

associated 

wiring.

Partial 

function 

of 

mode 

doors.

Typically 

caused 

by 

ev

apor

ator 

housing 

installed 

in 

bind 

in 

the 

vehicle. 

Be 

sure 

all 

mounting 

locations 

line 

up 

and 

don’

ha

ve 

to 

be 

forced 

into 

position.

Blower turns on  and 

off 

rapidly

.

6.

Battery 

voltage 

is 

at 

least 

12V

.

Check 

for 

at 

least 

12V 

at 

circuit 

break

er

.

Ensure 

all 

system 

grounds 

and 

power 

connections 

are 

clean 

and 

tight.

Battery 

voltage 

is 

less 

than 

12V

.

5.

Troubleshoot

ing Guide (Con

t.)

Check 

for 

fault

battery 

or 

alternator

.

Charge 

battery

.

System 

shuts 

off 

blower 

at 

10V

Poor 

connections 

or 

weak 

battery 

can 

cause 

shutdown 

at 

up 

to 

11V

.

7.

When 

ignition 

is 

turned 

on, 

blower 

momentarily  comes 

on, 

then 

shuts 

off

This 

occurs 

with 

the 

blower 

switch 

in 

the 

OFF 

position.

This 

is 

an 

indicator 

that 

the 

system 

has 

been 

reset. 

Be 

sure 

the 

red 

power 

wire 

is 

on

the 

battery 

post, 

and 

not 

on 

switched 

source. 

Also

if 

the 

system 

is 

pulled 

below 

7V 

for

ev

en 

split 

second, 

the 

system 

will 

reset.

R

un 

red 

power 

wire 

directly 

to 

battery

.

Check 

for 

positiv

power 

at 

heater 

valv

green 

wire 

and

blower 

red 

wire. 

Check 

for 

ground 

on 

control 

head 

white 

wire.

Check 

for 

obstructed 

or 

binding 

mode 

doors.

Check 

for 

damaged 

stepper 

motor 

or 

wiring.

Err

atic 

functions 

of

blower

mode, 

temp

etc.

Check 

for 

damaged 

switch 

or 

pot 

and 

associated 

wiring.

Repair 

or 

replace.

8.

Содержание 561191

Страница 1: ...ny 18865 Goll St San Antonio TX 78266 Phone 800 862 6658 Sales sales vintageair com Tech Support tech vintageair com www vintageair com 905647 REV B 07 17 19 PG 1 OF 33 1969 Chevrolet Camaro without F...

Страница 2: ...n Wiring Installation Kick Panel Installation Evaporator Installation Drain Hose Installation Firewall Cover Installation ECU Wiring Harness Installation Duct Hose Installation Fresh Air Cap Installat...

Страница 3: ...Sub Case Accessory Kit Before beginning installation open all packages and check contents of shipment Please report any shortages directly to Vintage Air within 15 days After 15 days Vintage Air will...

Страница 4: ...A C system This is especially important with the receiver drier Additionally when caps are removed for assembly BE CAREFUL Some components are shipped under pressure with dry nitrogen Evacuate the Sy...

Страница 5: ...sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electrical n...

Страница 6: ...r distribution system under dash the factory manual recommends the following Remove the right lower rocker molding Remove the fender attaching bolts Remove the skirt to fender and skirt to reinforceme...

Страница 7: ...ee Photo 1 below This will allow for the center louver bezel to seat flat against the dash padding Do not exceed the dimensions shown in Photo 1 otherwise the opening will encroach on the area for the...

Страница 8: ...emove the OEM duct hoses discard See Figure 1 below Remove the glove box door retain See Figure 1 below Remove the glove box discard See Figure 1 below Remove the instrument panel retain See Figure 1...

Страница 9: ...Temporarily Install 2 1 4 20 x 1 Studs Use This Hole for Reference Mark Drill 5 8 Hole Evaporator Firewall Bracket 640688 Passenger Compartment Side Engine Compartment Side Defrost Duct Fresh Air Cove...

Страница 10: ...OEM lever housing discard See Photo 2 below Remove the fresh air door assembly from the OEM kick panel by lifting up on the door toward the spring and sliding it out of the hinge housing See Photo 3 b...

Страница 11: ...ly from the OEM kick panel by lifting up on the door toward the spring and sliding it out of the hinge housing See Photo 1 below Disconnect and remove the fresh air door cable from the OEM lever housi...

Страница 12: ...4 bolts and 2 1 4 20 nuts with star washers See Photo 1 below From the passenger compartment trace the firewall opening onto the firewall cover See Photo 2 below Remove the firewall cover and apply i...

Страница 13: ...evaporator unit using a properly lubricated 10 O ring See Figure 1 Page 12 and Photo 2 below NOTE Install the upper and lower hardlines facing downward as shown in Photo 2 below Install the evaporator...

Страница 14: ...d A C Hose Installation NOTE Soapy water may be used to ease insertion of A C and heater hoses through the grommets but be sure the hoses are capped to prevent water from getting inside Photo 1 1 On t...

Страница 15: ...r compartment insert the lower heater hose through the bottom left large grommet on the kick panel cover See Photo 6 below Insert the upper heater hose through the top left large grommet on the kick p...

Страница 16: ...below NOTE Leave approximately 5 of wiring between the relay and the kick panel cover This allows enough wiring to secure the relay to the mounting position Route the heater control valve wiring red...

Страница 17: ...panel with the trim plate using 3 8 x 3 4 countersunk washer screws See Photo 3 below For a late model kick panel do not install the trim plate Secure the kick panel using 3 8 x 3 4 countersunk washer...

Страница 18: ...uds into the upper OEM mounting holes on the firewall See Photo 5 below Install the 45 fitting on the 10 compressor evaporator A C hose onto the 10 fitting on the evaporator using a properly lubricate...

Страница 19: ...the screws install into the 3 8 U nuts on the dash bracket See Photo 10 below NOTE The use of a mirror can be used to verify the screws are correctly installed Adjust and tighten the bolts on the dash...

Страница 20: ...oto 6 below NOTE Do not tighten at this time Verify that the evaporator unit is level and square to the dash NOTE To ensure proper drainage it is very important that the evaporator is level both left...

Страница 21: ...nnector on the main wiring harness See Photo 2 below Plug the white two wire connector from the main wiring harness into the white connector on the blower motor See Photo 3 below Plug the main wiring...

Страница 22: ...enger Side Louver 2 x 43 Passenger Side Center Louver 2 x 25 Driver Side Center Louver 2 x 25 Passenger Side Center Louver Passenger Side Louver Driver Side Center Louver Driver Side Louver Driver Sid...

Страница 23: ...ce port to the 8 discharge port on the compressor See Photo 2 below Then route the 45 fitting to the 8 condenser core hardline coming from the condenser See Photo 3 below Tighten each fitting connecti...

Страница 24: ...ve Secure using hose clamps See Figure 1 and Photo 3 below NOTE Ensure proper flow direction through the heater control valve the flow direction follows the molded arrow on the valve Plug the heater c...

Страница 25: ...in wiring harness to the safety switch See Photo 2 below Connect the compressor lead wire to the safety switch See Photo 2 below Wrap the safety switch wiring with flexo sleeve and secure it with the...

Страница 26: ...louver bezel before installing it into the dash See Figure 4 below Center Louver Installation Figure 4 Glove Box Installation 1 2 3 Place the glove box into the glove box opening in the dash See Figu...

Страница 27: ...ollow antifreeze recommendations will cause the heater core to corrode prematurely and possibly burst in A C mode and or freezing weather voiding your warranty Double check all fittings brackets and b...

Страница 28: ...7 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Warning Always Mount Circuit Breaker As Close to the Ba...

Страница 29: ...Shown Typical Compressor Wiring Be Sure Compressor Body Is Grounded Trinary Switch Connect According To Trinary Switch Wiring Diagram Install With Servo Motor Facing Down As Shown Note Flow Direction...

Страница 30: ...and then back it off to the desired vent temperature For heat operation move the temperature lever knob all the way to hot and then adjust to the desired vent temperature The blower will momentarily...

Страница 31: ...be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements should be ne...

Страница 32: ...ion No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the vehicle...

Страница 33: ......

Страница 34: ...ng List Evaporator Kit 561191 No 1 2 Qty 1 1 Part No 744004 VUE 781191 Description Gen IV Evaporator Sub Case Accessory Kit NOTE Images may not depict actual parts and quantities Refer to packing list...

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