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23

901142 REV D 5/16/17, INST 63-66 CORVETTE EVAP wo AC PG 23 OF 25

Symptom                 Condition                          Checks                                                   Actions    

                                             N

ot

es

S

ystem 

will 

not 

turn 

on, 

or 

runs 

intermittently

.

4.

W

orks 

when 

engine 

is 

not

running; 

shuts 

off 

when 

engine 

is 

started 

(T

ypically 

early 

Gen 

IV

but 

possible 

on 

all 

versions).

Noise 

interference 

from 

either 

ignition 

or 

alternator

.

Install 

capacitors 

on 

ignition 

coil 

and 

alternator

Ensure 

good 

ground 

at 

all 

points. 

R

elocate 

coil 

and 

associated 

wiring 

aw

ay 

from 

ECU 

and 

ECU 

wiring. 

Check 

for 

burned

or 

loose 

plug 

wires.

V

erif

connections 

on 

power 

lead, 

ignition 

lead, 

and 

both

white 

ground 

wires.

V

erif

proper 

meter 

function 

b

checking 

the 

condition 

of 

known 

good 

battery

.

Ignition 

noise 

(r

adiated 

or

conducted) 

will 

cause 

the 

system 

to 

shut 

down 

due 

to

high 

voltage 

spik

es. 

If 

this

is 

suspected, 

check 

with 

qualit

oscilloscope. 

Spik

es

greater 

than 

16V 

will 

shut 

down 

the 

ECU

Install 

radio 

capacitor 

at 

the 

positiv

post 

of 

the 

ignition

coil 

(See 

radio 

capacitor 

installation 

bulletin). 

fault

alternator 

or 

worn 

out 

battery 

can 

also 

result

in 

this 

condition.

Will 

not 

turn 

on 

under 

an

conditions.

V

erif

battery 

voltage 

is 

greater 

than 

10 

volts 

and 

less

than 

16.

Loss 

of 

mode 

door 

function.

No 

mode 

change 

at 

all.

Check 

for 

damaged 

mode 

switch 

or 

potentiometer 

and 

associated 

wiring.

Partial 

function 

of 

mode 

doors.

Typically 

caused 

b

ev

apor

ator 

housing 

installed 

in 

bind 

in 

the 

vehicle. 

Be 

sure 

all 

mounting 

locations 

line 

up 

and 

don’

ha

ve 

to 

be 

forced 

into 

position.

Blower turns on  and 

off 

rapidly

.

6.

Battery 

voltage 

is 

at 

least 

12V

.

Check 

for 

at 

least 

12V 

at 

circuit 

break

er

.

Ensure 

all 

system 

grounds 

and 

power 

connections 

are 

clean 

and 

tight.

Battery 

voltage 

is 

less 

than 

12V

.

5.

Troubleshoot

ing Guide (Con

t.)

Check 

for 

fault

battery 

or 

alternator

.

Charge 

battery

.

S

ystem 

shuts 

off 

blower 

at 

10V

Poor 

connections 

or 

weak 

battery 

can 

cause 

shutdown 

at 

up 

to 

11V

.

7.

When 

ignition 

is 

turned 

on, 

blower 

momentarily  comes 

on, 

then 

shuts 

off

This 

occurs 

with 

the 

blower 

switch 

in 

the 

OFF 

position.

This 

is 

an 

indicator 

that 

the 

system 

has 

been 

reset. 

Be 

sure 

the 

red 

power 

wire 

is 

on

the 

battery 

post, 

and 

not 

on 

switched 

source. 

Also

if 

the 

system 

is 

pulled 

below 

7V 

for

ev

en 

split 

second, 

the 

system 

will 

reset.

R

un 

red 

power 

wire 

directly 

to 

battery

.

Check 

for 

positiv

power 

at 

heater 

valv

green 

wire 

and

blower 

red 

wire. 

Check 

for 

ground 

on 

control 

head 

white 

wire.

Check 

for 

obstructed 

or 

binding 

mode 

doors.

Check 

for 

damaged 

stepper 

motor 

or 

wiring.

Err

atic 

functions 

of

blower

mode, 

temp

etc.

Check 

for 

damaged 

switch 

or 

pot 

and 

associated 

wiring.

R

epair 

or 

replace.

8.

Содержание 561163

Страница 1: ... 561163 901142 REV D 5 16 17 INST 63 66 COVETTE EVAP wo AC PG 1 OF 25 an ISO 9001 2008 Registered Company 18865 Goll St San Antonio TX 78266 Phone 800 862 6658 Sales sales vintageair com Tech Support tech vintageair com www vintageair com ...

Страница 2: ...NSTALLATION CONT FIGURES 9 10 13 FIREWALL BLOWER COVER INSTALLATION CONT LUBRICATING O RINGS A C HOSE INSTALLATION MODIFIED A C HOSE KIT FIGURES 11 11a 12 14 63 65 VETTE AC HEATER HOSE ROUTING FIGURE 13 15 DRAIN HOSE INSTALLATION CENTER CONSOLE TRIM MODIFICATION FIGURE 14 15 16 PASSENGER SIDE UNDER DASH LOUVER INSTALLATION DRIVER SIDE UNDER DASH LOUVER INSTALLATION FIGURES 16 17 17 DRIVER PASSENGE...

Страница 3: ...IN 15 DAYS AFTER 15 DAYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 561163 EVAPORATOR KIT PACKING LIST 1 No QTY PART No DESCRIPTION 2 1 1 744009 781063 1 ACCESSORY KIT 781063 2 63 67 VETTE EVAP SUB CASE 744009 63 67 VETTE EVAP SUB CASE ACC KIT 63 66 VETTE NOTE IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIE...

Страница 4: ...ur A C system This is especially important with the receiver drier Additionally when caps are removed for assembly BE CAREFUL Some components are shipped under pressure with dry nitrogen Evacuate the System for 35 45 Minutes Ensure that system components Drier compressor evaporator and condenser are at a temperature of at least 85 F On a cool day the components can be heated with a heat gun or by ...

Страница 5: ...an be sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electrical noise but there is a point where a vehicle s electrical system can be degraded so much that nothing can help Radio interference capacitors should be available at most auto and truck parts supplie...

Страница 6: ...IDE IF MOUNTED ON DRIVER SIDE DISCONNECT TERMINAL OEM BLOWER MOTOR ASSEMBLY UNDER HOOD DISCARD OEM HEATER HOSES DISCARD SEE FIGURE 1 REMOVE OEM RADIATOR EXPANSION TANK RETAIN IF EQUIPPED OEM HEATER HOSES OEM RADIATOR EXPANSION TANK OEM BLOWER MOTOR ASSEMBLY BEFORE STARTING THE INSTALLATION CHECK THE FUNCTION OF THE VEHICLE HORN LIGHTS ETC FOR PROPER OPERATIONS STUDY THE INSTRUCTIONS ILLUSTRATIONS ...

Страница 7: ...ER SIDE FRESH AIR CABLE ASSEMBLY FROM DASH FOR LATER INSTALLATION REMOVE OEM CENTER CONSOLE FLOOR TRIM RETAIN 63 MODELS ONLY REMOVE CENTER FLOOR CONSOLE RETAIN PASSENGER COMPARTMENT CONDENSER ASSEMBLY INSTALLATION REFER TO SEPARATE INSTRUCTIONS INCLUDED WITH THE CONDENSER KIT TO INSTALL THE CONDENSER BINARY SWITCH INSTALLATION REFER TO CONDENSER INSTRUCTIONS REFER TO SEPARATE INSTRUCTIONS INCLUDED...

Страница 8: ...UCT MOUNTING HOLES TOWARDS FIREWALL AS SHOWN BELOW IN FIGURE 3a OEM DEFROST DUCT OPENING DEFROST DUCT MOUNTING HOLES TOP VIEW DEFROST DUCT 2 OEM NUTS DEFROST DUCT 491634 FIREWALL BLOWER COVER INSTALLATION INSTALL 4 GROMMETS IN FIREWALL BLOWER COVER SEE FIGURE 4a BELOW ROUTE 10 HOSE THROUGH FIREWALL BLOWER COVER AS SHOWN BELOW DO NOT ATTACH TO FIREWALL AT THIS TIME 4 GROMMETS 33137 VUI FIREWALL BLO...

Страница 9: ... BELOW FROM INSIDE THE CAR INSTALL FIREWALL COVER ON FIREWALL USING 2 1 4 20 x 1 HEX BOLTS AND 2 FLAT WASHERS SEE FIGURE 5 BELOW NOTE USE SEAM SEALER TO FILL GAP BETWEEN COVER LIP IN FIREWALL BEFORE PAINTING INSTALL 3 8 GROMMET IN FIREWALL COVER AS SHOWN BELOW FIGURE 5 2 1 4 20 x 1 HEX BOLTS 2 1 4 x 3 4 FLAT WASHER GROMMET 33144 VUI BACK SIDE OF FIREWALL COVER SILICONE FIREWALL COVER ...

Страница 10: ...M FIREWALL AS SHOWN BELOW AFTER EVAPORATOR IS INSTALLED PUSH CARPET BACK IN PLACE THIS WILL BE A VERY CLOSE FIT TAKE CARE NOT TO DAMAGE STEPPER MOTORS DURING INSTALLATION FIGURE 6c KICK PANEL COVER INSTALLATION INSTALL 4 GROMMETS IN KICK PANEL COVER SEE FIGURE 6b BELOW REMOVE TAB FROM KICK PANEL AS SHOWN IN FIGURE 6a ROUTE A C AND HEATER HOSE THROUGH FIREWALL BLOWER COVER AND KICK PANEL COVER AS S...

Страница 11: ...11 901142 REV D 5 16 17 INST 63 66 CORVETTE EVAP wo AC PG 11 OF 25 REAR EVAPORATOR BRACKET 644040 2 HEATER FITTINGS BRACKET INSTALLATION FIGURE 8 2 1 4 20 x 1 2 HEX BOLT ...

Страница 12: ... FIGURE 10 BELOW DRILL 3 16 HOLE IN PASSENGER SIDE DASH BRACE USING DRIVER SIDE FRONT MOUNTING BRACKET AS TEMPLATE SEE FIGURE 10 BELOW SECURE DRIVER SIDE FRONT MOUNTING BRACKET TO PASSENGER SIDE DASH BRACE USING 14 x 3 4 HEX SHEET METAL SCREW SEE FIGURE 10 BELOW VERIFY THAT EVAPORATOR UNIT IS LEVEL AND SQUARE TO THE DASH THEN TIGHTEN ALL MOUNTING BOLTS NOTE TIGHTEN THE BOLTS ON FIREWALL FIRST THEN...

Страница 13: ...EMALE FITTING TO THE DRIER HARDLINE ROUTE THE 90 FEMALE FITTING TO THE 6 EVAPORATOR SEE FIGURE 9 PAGE 12 AND FIGURE 13 PAGE 14 TIGHTEN EACH FITTING CONNECTION AS SHOWN IN FIGURE 12 ABOVE A C HOSE INSTALLATION STANDARD HOSE KIT LUBRICATING O RINGS 6 O RING 8 O RING 10 O RING HOLD WITH THIS W RENCH FOR A PROPER SEAL OF FITTINGS INSTALL SUPPLIED O RINGS AS SHOWN AND LUBRICATE WITH SUPPLIED OIL O RING...

Страница 14: ...PAGE 12 AND FIGURE 13 BELOW INSTALL HEATER CONTROL VALVE IN LINE WITH INTAKE MANIFOLD PRESSURE SIDE HEATER HOSE SECURE USING HOSE CLAMPS AS SHOWN IN FIGURE 13 BELOW NOTE PROPER FLOW DIRECTION FROM HTR CNTRL VLV TO HEATER CORE HEATER HOSE F R O M H E A T E R T O R A D I A T O R E X P A N S I O N T A N K I F E Q U I P P E D O R W A T E R P U M P F R O M I N T A K E M A N I F O L D 6 DRIER CORE SUPPO...

Страница 15: ...S CENTER CONSOLE TRIM MODIFICATION FIGURE 15 6 2 PASSENGER SIDE CENTER CONSOLE FLOOR PLATE 63 MODELS ONLY CENTER CONSOLE FLOOR TRIM CUT REMOVE CUT REMOVE PASSENGER SIDE CENTER CONSOLE FLOOR PLATE CENTER CONSOLE FLOOR TRIM LOCATE EVAPORATOR DRAIN ON BOTTOM OF EVAPORATOR CASE IN LINE WITH DRAIN LIGHTLY MAKE A MARK ON THE FIREWALL MEASURE 1 DOWN AND DRILL A 5 8 HOLE THROUGH THE FIREWALL SEE FIGURE 14...

Страница 16: ...R SIDE LOUVER BRACKET 2 OEM NUTS DASH BRACE DASH BRACE STEERING COLUMN BRACKET DRIVER SIDE LOUVER ASM 491630 ALIGN PASSENGER SIDE UNDER DASH LOUVER TO DASH BRACE USING PASSENGER SIDE FRONT EVAP BRACKET AND 14 x 3 4 SHEET METAL SCREW DRILL 2 1 8 HOLES IN DASH BRACE AND SECURE USING 2 10 x 1 2 SHEET METAL SCREW AS SHOWN BELOW IN FIGURE 16 INSTALL 1 2 PLASTIC PLUG IN LOUVER ASM PASSENGER SIDE UNDER D...

Страница 17: ...ZING WEATHER VOIDING YOUR WARRANTY DOUBLE CHECK ALL FITTINGS BRACKETS AND BELTS FOR TIGHTNESS VINTAGE AIR RECOMMENDS THAT ALL AC SYSTEMS BE SERVICED BY A CERTIFIED AUTOMOTIVE AIR CONDITIONING TECHNICIAN EVACUATE THE SYSTEM FOR A MINIMUM OF 45 MINUTES PRIOR TO CHARGING AND LEAK CHECK PRIOR TO SERVICING CHARGE THE SYSTEM TO THE CAPACITIES STATED ON THE INFORMATION PAGE PAGE 4 OF THIS INSTRUCTION MAN...

Страница 18: ... 2 x 16 DRIVER SIDE CONSOLE LOUVER 2 x 8 CONTROL PANEL DUCT HOSE ROUTING DEFROST DUCT DR SIDE 3 x 12 FIGURE 20 PLUG FROM CONTROL WIRING HARNESS 232002 VUA PLUG FROM WIRING HARNESS 232001 VUR PASS SIDE UNDER DASH LOUVER 2 x 16 12 1 2 3 4 5 6 7 8 9 10 11 108 104 100 96 92 88 A I R PULL DE F TUNING F A N TEMP P U L L V O L T O N E ...

Страница 19: ... 232007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Warning Always Mount Circuit Breaker As Close to the Battery As Possible NOTE Wire Between Battery and Circuit Breaker Is Unprotected and Should Be Carefully Routed to Avoid a Short Circuit Wide Open Throttle Switch Contacts Close Only at Full Throt...

Страница 20: ...e Compressor Body Is Grounded Trinary Switch Connect According To Trinary Switch Wiring Diagram Install With Servo Motor Facing Down As Shown Note Flow Direction Arrow Molded Into Valve Body And Install Accordingly White Must Run To Battery Red May Run To Battery Or Starter Mount Circuit Breaker As Close to Battery As Possible Heater Control Valve Binary Trinary Compressor Circuit Breaker Battery ...

Страница 21: ... ALL THE WAY LEFT TO THE HOT POSITION ROTATE KNOB LEFT OR RIGHT TO ADJUST DESIRED TEMPERATURE ROTATE KNOB LEFT OR RIGHT TO ADJUST DESIRED TEMPERATURE COMPRESSOR IS AUTOMATICALLY ENGAGED THE TEMPERATURE KNOB TOGGLES BETWEEN A C AND HEAT MODES FOR A C MODE ROTATE THE TEMPERATURE KNOB ALL THE WAY LEFT FOR HEAT MODE ROTATE THE KNOB ALL THE WAY TO THE RIGHT TO DISENGAGE THE COMPRESSOR THEN MOVE THE KNO...

Страница 22: ...always be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements should be necessary Compressor will not turn on All other functions work 2 System is not charged System must be charged for compressor to engage Charge system or bypass pressure switch Danger Never bypass s...

Страница 23: ...r function No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the vehicle Be sure all mounting locations line up and don t have to be forced into position Blower turns on and off rapidly 6 Battery voltage is at least 12V Check for at least 12V at circuit breaker Ensu...

Страница 24: ......

Страница 25: ...USING TEMPLATE PROVIDED BELOW MARK DRILL AND CUT HOLES INSTALL POWER ANTENNA SWITCH USING 2 OEM SCREWS AND 2 OEM NUTS AS SHOWN BELOW POWER ANTENNA SWITCH INSTALLATION 65 66 VETTE ONLY 2 OEM SCREWS MARK DRILL 65 66 VETTE POWER ANTENNA SWITCH TEMPLATE MARK CUT 2 OEM NUTS ...

Страница 26: ......

Страница 27: ......

Страница 28: ...KIT 561163 EVAPORATOR KIT PACKING LIST 1 No QTY PART No DESCRIPTION 2 1 1 744009 781063 1 ACCESSORY KIT 781063 2 63 67 VETTE EVAP SUB CASE 744009 63 67 VETTE EVAP SUB CASE ACC KIT 63 66 VETTE NOTE IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES ...

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