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905069 REV A 4/21/10, 1968 NOVA w/ AC EVAP INSTR PG 4 OF 25

FOR MAXIMUM SYSTEM PERFORMANCE VINTAGE AIR RECOMMENDS THE FOLLOWING:

THIS KIT DOES NOT CONTAIN HEATER HOSE. YOU MUST PURCHASE 8 FEET OF 5/8” DIA.
HEATER HOSE FROM VINTAGE AIR (31800-VUD) OR FROM YOUR LOCAL PARTS RETAILER

LUBRICANT CAPACITIES:

134a SYSTEM

CHARGE WITH 1.8 lbs. 

(1lbs. 12ozs) OF REFRIGERANT

NEW COMPRESSOR - NO ADDITIONAL OIL NEEDED

SERVICE INFO:

SAFETY SWITCHES:

ATTENTION: 

 

SYSTEM COMPONENTS: THE COMPRESSOR, EVAPORATOR, CONDENSER & DRIER ARE CAPPED. 

CAPS MAY BE 

; BE CAREFUL REMOVING CAPS. DO NOT REMOVE CAPS

PRIOR TO INSTALLATION. REMOVING CAPS PRIOR TO INSTALLATION WILL CAUSE COMPONENTS TO COLLECT 

MOISTURE AND LEAD TO PREMATURE FAILURE AND REDUCED PERFORMANCE. 

EVACUATE THE SYSTEM FOR 35-45 MINUTES WITH SYSTEM COMPONENTS (DRIER, COMPRESSOR, EVAPORATOR 

AND CONDENSER) AT A TEMPERATURE OF AT LEAST 85° F. ON A COOL DAY THE COMPONENTS CAN BE HEATED 

WITH A HEAT GUN 

 BY RUNNING THE ENGINE WITH THE HEATER ON BEFORE EVACUATING. LEAK CHECK 

AND CHARGE TO SPECIFICATIONS.

UNDER PRESSURE WITH DRY NITROGEN

OR

YOUR VINTAGE AIR SYSTEM IS EQUIPPED WITH A BINARY PRESSURE SAFETY SWITCH.  A BINARY SWITCH 

(11078-VUS) DISENGAGES THE COMPRESSOR CLUTCH IN CASE OF EXTREME LOW PRESSURE CONDITION 

(REFRIGERANT LOSS) OR EXCESSIVELY HIGH HEAD PRESSURE (406 PSI), TO PREVENT COMPRESSOR DAMAGE 

OR HOSE RUPTURE. A TRINARY SWITCH (11076-VUS) COMBINES HI/LO PRESSURE PROTECTION WITH AN 

ELECTRIC FAN OPERATION SIGNAL AT 254 PSI., AND MAY BE SUBSTITUTED FOR USE WITH ELECTRIC 

CONDENSER FANS. COMPRESSOR SAFETY SWITCHES ARE EXTREMELY IMPORTANT SINCE AN A/C SYSTEM 

RELIES ON REFRIGERANT TO CARRY LUBRICATION THROUGH THE SYSTEM.

VINTAGE AIR SYSTEMS ARE DESIGNED TO OPERATE WITH R134a 

REFRIGERANT ONLY! USE OF ANY OTHER REFRIGERANTS RISKS A DANGER OF FIRE

AND COULD DAMAGE EITHER YOUR AIR CONDITIONING SYSTEM OR YOUR VEHICLE.  

 

USE OF ANY OTHER REFRIGERANTS WILL VOID ALL WARRANTIES OF 

THE AIR CONDITIONING SYSTEM AND COMPONENTS. USE OF THE PROPER 

TYPE AND AMOUNT OF REFRIGERANT IS CRITICAL TO PROPER SYSTEM 

OPERATION. VINTAGE  AIR RECOMMENDS OUR SYSTEMS BE CHARGED BY 

WEIGHT WITH A QUALITY CHARGING STATION OR SCALE.

REFRIGERANT CAPACITY FOR VINTAGE AIR SYSTEMS

(FOR OTHER SYSTEMS, CONSULT MANUFACTURER GUIDELINES) 

IMPORTANT NOTICE-PLEASE READ

Содержание 1968 NOVA

Страница 1: ...1968 NOVA WITH AC 565069 905069 REV A 4 21 10 1968 NOVA w AC EVAP INSTR PG 1 OF 25 an ISO 9001 2008 Registered Company...

Страница 2: ...ACKET INSTALLATION FIGURES 9 10 12 EVAPORATOR BRACKET INSTALLATION CONT FIGURE 11 13 EVAPORATOR INSTALLATION FIGURES 12 13 13a 14 OEM CENTER LOUVER INSTALLATION UNDER DASH CENTER LOUVER INSTALLATION F...

Страница 3: ...15 DAYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 565069 EVAPORATOR KIT PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744003 784179 GEN IV 4 VENT EVAP SUB CASE...

Страница 4: ...PRESSURE WITH DRY NITROGEN OR YOUR VINTAGE AIR SYSTEM IS EQUIPPED WITH A BINARY PRESSURE SAFETY SWITCH A BINARY SWITCH 11078 VUS DISENGAGES THE COMPRESSOR CLUTCH IN CASE OF EXTREME LOW PRESSURE CONDIT...

Страница 5: ...UND FROM THE BATTERY TO THE ENGINE BLOCK AND ADDITIONAL GROUNDS TO THE BODY AND TO THE CHASSIS IF THESE PRECAUTIONS ARE NOT OBSERVED IT IS POSSIBLE FOR VOLTAGE SPIKES TO BE PRESENT ON THE BATTERY LEAD...

Страница 6: ...L GROMMET DISCARD SEE FIGURE 1 INSTALL 1 PLASTIC PLUG IN FIREWALL A C CARS ONLY SEE FIGURE 1a BELOW EVACUATE THE A C SYSTEM IF NECESSARY CONDENSER ASSEMBLY INSTALLATION REFER TO SEPARATE INSTRUCTIONS...

Страница 7: ...RE 2 GLOVE BOX DISCARD A C HEATER ASSEMBLY AND ALL RELATED DUCTING DISCARD RETAIN SCREWS SEE FIGURE 2 OEM DEFROST DUCT ASM DISCARD LOWER STEERING COLUMN PROTECT STEERING COLUMN WITH CLOTH DISCONNECT A...

Страница 8: ...ULL CABLE ASSEMBLIES FROM THE KICK PANEL SEE FIGURE 3 BELOW REMOVE KICK PANEL BY REMOVING THE 4 OEM SCREWS SEE FIGURE 3 PLACE TEMPLATE ON KICK PANEL AS SHOWN IN FIGURE 4 CUT FRESH AIR DOOR ASM USING T...

Страница 9: ...LE SECURE USING 10 x SHEETMETAL SCREW DRIVER SIDE DEFROST DUCT 2 10 x SHEET METAL SCREWS PASSENGER SIDE DEFROST DUCT DEFROST DUCT INSTALLATION FIGURE 5 HOSE ADAPTER INSTALLATION INSTALL S CLIPS ON HOS...

Страница 10: ...TE FRESH AIR CAP INSTALLS ON ENGINE SIDE OF FIREWALL INSTALL 7 8 PLUG AND GROMMET IN FIREWALL AS SHOWN FIGURE 8b FIGURE 8a FIGURE 8 KICK PANEL FRESH AIR CAP INSTALLATION INSTALL 4 GROMMETS IN KICK PAN...

Страница 11: ...L TO 5 16 FIGURE 9 FIREWALL COVER 648228 VIEW SHOWN FROM INSIDE CAR THROUGH DASH SILICONE BACK SIDE OF FIREWALL COVER 3 1 4 20 x 1 HEX BOLT w WASHER EVAPORATOR BRACKET INSTALLATION 2 1 4 20 x HEX BOLT...

Страница 12: ...25 REAR EVAPORATOR BRACKET 643170 FCB 2 1 4 20 x 1 2 HEX BOLTS 2 HEATER FITTINGS EVAPORATOR BRACKET INSTALLATION CONT FIGURE 11 18040 VUB 3 4 NYLON SPACER 189125 MUR 1 4 PUSH NUT BOLT RETAINER BRACKET...

Страница 13: ...CASE AROUND THE DRAIN BLOCK THE UNIT UP THEN DRILL FOR FRONT BRACKET SCREWS USING 2 14 x SHEET METAL SCREW SECURE THE FRONT EVAPORATOR MOUNTING BRACKET TO THE INNER COWL SEE FIGURE 13a BELOW VERIFY TH...

Страница 14: ...NSTALL OEM CENTER LOUVER IN LOUVER ASSEMBLY AS SHOWN BELOW IN FIGURE 14a DRIVER SIDE UNDER DASH CENTER LOUVER INSTALLATION INSTALL UNDER DASH CENTER LOUVER BEZEL USING 2 10 x 1 2 SHEET METAL SCREWS AS...

Страница 15: ...RE 17 ABOVE AND CONNECT THE 90 FEMALE FITTING TO THE 8 DISCHARGE PORT ON THE COMPRESSOR ROUTE THE 45 FEMALE FITTING w 134a SERVICE PORT TO THE 8 CONDENSER HARDLINE COMING THROUGH CORE SUPPORT SEE FIGU...

Страница 16: ...E MANIFOLD PRESSURE SIDE HEATER HOSE SECURE USING HOSE CLAMPS AS SHOWN BELOW NOTE PROPER FLOW DIRECTION IS OPPOSITE OF ARROW MOLDED INTO VALVE BODY NOTE VI NTAGE AIR SYSTEMS REQUIRE 2 5 8 HOSE NIPPLES...

Страница 17: ...STALL ALL PREVIOUSLY REMOVED ITEMS BATTERY RADIATOR RADIO FILL RADIATOR WITH AT LEAST A 50 50 MIXTURE OF APPROVED ANTIFREEZE AND DISTILLED WATER OR PRE MIX ANTIFREEZE IT IS THE OWNER S RESPONSIBILITY...

Страница 18: ...NTROL PANEL DUCT HOSE ROUTING PLUG FROM CONTROL WIRING HARNESS 232006 VUR PLUG FROM WIRING HARNESS 232001 VUR PASS SIDE LOUVER 2 x 40 DRIVER SIDE LOUVER 2 x 36 CENTER LOUVER UNDER DASH 2 x 18 CENTER L...

Страница 19: ...GRAM 232006 VUR TEMP MODE FAN A C IF USED TEMP MODE FAN A C IF USED 232007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED DASH LAMP IS ONLY USED WITH TYPE C...

Страница 20: ...20 905069 REV A 4 21 10 1968 NOVA w AC EVAP INSTR PG 20 OF 25...

Страница 21: ...IDE LEVER LEFT OR RIGHT TO ADJUST DESIRED TEMPERATURE SLIDE THE LEVER TO THE LEFT POSITION MODE LEVER A C LEVER COMPRESSOR IS FORCED ON IN DEFROST MODE THERE IS NO NEED TO ADJUST THIS LEVER SLIDE THE...

Страница 22: ...THER PART REPLACEMENTS SHOULD BE NECESSARY 2 COMPRESSOR WILL NOT TURN ON ALL OTHER FUNCTIONS WORK SYSTEM IS NOT CHARGED SYSTEM IS CHARGED SYSTEM MUST BE CHARGED FOR COMP TO ENGAGE CHARGE SYSTEM OR BYP...

Страница 23: ...RS TYPICALLY CAUSED BY EVAPORATOR HOUSING INSTALLED IN A BIND IN THE VEHICLE BE SURE ALL MOUNTING LOCATIONS LINE UP AND DON T HAVE TO BE FORCED INTO POSITION CHECK FOR DAMAGED STEPPER MOTOR OR WIRING...

Страница 24: ...24 905069 REV A 4 21 10 1968 NOVA w AC EVAP INSTR PG 24 OF 25 69 72 NOVA w AC KICK PANEL MODIFICATION CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE KICK PANEL MODIFICATION TEMPLATE...

Страница 25: ...ATOR KIT PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744003 784179 GEN IV 4 VENT EVAP SUB CASE w 205 ECU 1968 NOVA w AC ACC KIT GEN IV 4 VENT EVAP SUB CASE w 205 ECU 744003 1 ACCESSORY KIT 784179...

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