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23

905069 REV A 4/21/10, 1968 NOVA w/ AC EVAP INSTR PG 23 OF 25

SYSTEM WILL

 NOT

 TURN ON OR 

RUNS INTERMITTENTL

Y

WORKS WHEN ENGINE IS NOT

 

RUNNING, SHUTS OFF WHEN  ENGINE IS ST

AR

TED. 

(TYPICALL

Y EARL

Y GEN 4, BUT

 

POSSIBLE ON 

ALL

 VERSIONS)

NOISE INTERFERENCE FROM EITHER IGNITION OR  AL

TERNA

TOR.

INST

ALL

 CAP

ACIT

ORS ON IGN. COIL, 

AND 

AL

TERNA

TOR.  

ENSURE GOOD GROUND 

AT

 ALL

 POINTS.RE-LOCA

TE COIL

 

AND 

ASSOCIA

TED WIRING 

AW

AY

 FROM ECU 

AND ECU 

WIRING.  CHECK FOR BURNED OR LOOSE PLUG WIRES.

IGNITION NOISE (RADIA

TED OR CONDUCTED) WILL

 

CAUSE 

THE SYSTEM 

TO SHUT

 DOWN DUE 

TO 

HIGH VOL

TAGE SPIKES.  IF 

THIS IS SUSPECTED, 

CHECK WITH 

A QUALITY

 OSCILISCOPE.  SPIKES 

GREA

TER 

THAN 16V WILL

 SHUT

 DOWN ECU.  

INST

ALL

 A

 RADIO CAP

ACIT

OR 

AT

 THE POSITIVE 

POST

 OF 

THE IGNITION COIL

 (SEE RADIO 

CAP

ACIT

OR INST

ALLA

TION BULLETEN).  

A F

AUL

TY

 

AL

TERNA

TOR OR WORN OUT

 BA

TTER

Y CAN 

ALSO 

RESUL

T IN 

THIS CONDITION.  BA

TTER

Y MUST

 BE 

IN GOOD CONDITION FOR 

AL

TERNA

TOR 

REGULA

TOR 

TO FUNCTION PROPERL

Y.

WILL

 NOT

 TURN ON UNDER 

ANY

 

CONDITIONS

VERIFY

 CONNECTIONS ON POWER LEAD, IGNITION 

LEAD, 

AND BOTH WHITE GROUND WIRES.

CHECK FOR POSITIVE POWER 

AT

 HEA

TER V

AL

VE GREEN 

WIRE. 

AND BLOWER RED WIRE.  CHECK FOR GROUND 

ON CONTROL

 HEAD WHITE WIRE.

VERIFY

 BA

TTER

Y VOL

TAGE IS GREA

TER 

THAN 10 

VOL

TS 

AND LESS 

THAN 16.

VERIFY

 PROPER METER FUNCTION BY

 CHECKING 

KNOWN GOOD BA

TTER

Y'S VOL

TAGE.

LOSS OF MODE DOOR  FUNCTION

NO MODE CHANGE 

AT

 ALL

CHECK FOR DAMAGED MODE SWITCH OR POT

 AND 

ASSOCIA

TED WIRING

PAR

TIAL

 FUNCTION OF MODE 

DOORS

CHECK FOR OBSTRUCTED OR BINDING MODE  DOORS

TYPICALL

Y CAUSED BY

 EV

APORA

TOR HOUSING 

INST

ALLED IN 

A BIND IN 

THE VEHICLE.  BE SURE 

ALL

 MOUNTING LOCA

TIONS LINE UP

 AND DON'T

 

HA

VE 

TO BE FORCED INT

O POSITION.

CHECK FOR DAMAGED STEPPER MOT

OR OR 

WIRING

6. BLOWER 

TURNS ON 

AND OFF 

RAPIDL

Y

BA

TTER

Y VOL

TAGE IS 

AT

 LEAST

 

12V

CHECK FOR 

AT

 LEAST

 12V BETWEEN GREEN 

HEA

TER V

AL

VE WIRE 

AND CHASSIS GROUND.

INSURE 

ALL

 SYSTEM GROUNDS 

AND POWER 

CONNECTIONS 

ARE CLEAN 

AND 

TIGHT

.

BA

TTER

Y VOL

TAGE IS LESS 

THAN 12V

CHECK FOR F

AUL

TY

 BA

TTER

Y OR 

AL

TERNA

TOR

CHARGE BA

TTER

Y

SYSTEM SHUTS OFF BLOWER 

AT

 10V

.  POOR 

CONNECTIONS OR WEAK BA

TTER

Y CAN CAUSE 

SHUT

 DOWN 

AT

 UP

 T

O 1

1V

7. ERA

TIC FUNCTIONS OF 

BLOWER, MODE, 

TEMP

, ETC.

CHECK FOR DAMAGED SWITCH OR POT

 AND 

ASSOCIA

TED WIRING

REP

AIR OR REPLACE

WHEN 

THE IGNITION IS 

TURNED 

BACKLIGHTING ON CONTROL

 

BACKLIGHTING ON CONTROL

 

VINT

AGE 

AIR SUPPLIED P

ANELS 

VINT

AGE 

AIR SUPPLIED P

ANELS 

PANEL

 AL

W

AYS ON.

PANEL

 AL

W

AYS OFF

.

ONL

Y.

ONL

Y.

ON, 

THE BLOWER MOMENT

ARIL

COMES ON, 

THEN SHUTS OFF

.  

THIS IS WITH 

THE BLOWER 

THIS IS 

AN INDICA

TOR 

THA

THE SYSTEM HAS 

TAN WIRE IN MAIN HARNESS IS NOT

 CONNECTED 

TAN WIRE IN MAIN HARNESS NOT

 CONNECTED. 

BEEN RE-SET

.  BE SURE 

THE RED POWER WIRE IS 

TO 0-12V GAUGE BACK LIGHT

 WIRE. 

ON 

THE BA

TTER

Y POST

 AND NOT

 ON 

A SWITCHED 

SOURCE.  

ALSO, IF 

THE SYSTEM IS PULLED BELOW 

7V EVEN FOR 

A SPLIT

 SECOND, 

THE SYSTEM WILL

 

RE-SET

.

RUN RED POWER WIRE DIRECTL

TO BA

TTER

Y.

CONNECT

 T

O GAUGE BACK LIGHT

 WIRE (0-12V) WHICH 

CONNECT

 T

O GAUGE BACK LIGHT

 WIRE (0-12V) WHICH 

TAN WIRE IS ONL

Y USED ON SYSTEMS WITH 

ENTIRE CONTROL

 P

ANEL

 SUPPLIED BY

 VINT

AGE 

AIR.

WHICH CONTROLS DIMMING OF P

ANEL

 BACK LIGHT

  

WHICH CONTROLS DIMMING OF P

ANEL

 BACK LIGHT

  

SWITCH IN 

THE OFF POSITION.

T

R

O

U

B

L

E

 S

H

O

O

T

IN

G

IN

F

O

R

M

A

T

IO

N

 C

O

N

T

.

4.

5.

8.

9.

10.

Содержание 1968 NOVA

Страница 1: ...1968 NOVA WITH AC 565069 905069 REV A 4 21 10 1968 NOVA w AC EVAP INSTR PG 1 OF 25 an ISO 9001 2008 Registered Company...

Страница 2: ...ACKET INSTALLATION FIGURES 9 10 12 EVAPORATOR BRACKET INSTALLATION CONT FIGURE 11 13 EVAPORATOR INSTALLATION FIGURES 12 13 13a 14 OEM CENTER LOUVER INSTALLATION UNDER DASH CENTER LOUVER INSTALLATION F...

Страница 3: ...15 DAYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 565069 EVAPORATOR KIT PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744003 784179 GEN IV 4 VENT EVAP SUB CASE...

Страница 4: ...PRESSURE WITH DRY NITROGEN OR YOUR VINTAGE AIR SYSTEM IS EQUIPPED WITH A BINARY PRESSURE SAFETY SWITCH A BINARY SWITCH 11078 VUS DISENGAGES THE COMPRESSOR CLUTCH IN CASE OF EXTREME LOW PRESSURE CONDIT...

Страница 5: ...UND FROM THE BATTERY TO THE ENGINE BLOCK AND ADDITIONAL GROUNDS TO THE BODY AND TO THE CHASSIS IF THESE PRECAUTIONS ARE NOT OBSERVED IT IS POSSIBLE FOR VOLTAGE SPIKES TO BE PRESENT ON THE BATTERY LEAD...

Страница 6: ...L GROMMET DISCARD SEE FIGURE 1 INSTALL 1 PLASTIC PLUG IN FIREWALL A C CARS ONLY SEE FIGURE 1a BELOW EVACUATE THE A C SYSTEM IF NECESSARY CONDENSER ASSEMBLY INSTALLATION REFER TO SEPARATE INSTRUCTIONS...

Страница 7: ...RE 2 GLOVE BOX DISCARD A C HEATER ASSEMBLY AND ALL RELATED DUCTING DISCARD RETAIN SCREWS SEE FIGURE 2 OEM DEFROST DUCT ASM DISCARD LOWER STEERING COLUMN PROTECT STEERING COLUMN WITH CLOTH DISCONNECT A...

Страница 8: ...ULL CABLE ASSEMBLIES FROM THE KICK PANEL SEE FIGURE 3 BELOW REMOVE KICK PANEL BY REMOVING THE 4 OEM SCREWS SEE FIGURE 3 PLACE TEMPLATE ON KICK PANEL AS SHOWN IN FIGURE 4 CUT FRESH AIR DOOR ASM USING T...

Страница 9: ...LE SECURE USING 10 x SHEETMETAL SCREW DRIVER SIDE DEFROST DUCT 2 10 x SHEET METAL SCREWS PASSENGER SIDE DEFROST DUCT DEFROST DUCT INSTALLATION FIGURE 5 HOSE ADAPTER INSTALLATION INSTALL S CLIPS ON HOS...

Страница 10: ...TE FRESH AIR CAP INSTALLS ON ENGINE SIDE OF FIREWALL INSTALL 7 8 PLUG AND GROMMET IN FIREWALL AS SHOWN FIGURE 8b FIGURE 8a FIGURE 8 KICK PANEL FRESH AIR CAP INSTALLATION INSTALL 4 GROMMETS IN KICK PAN...

Страница 11: ...L TO 5 16 FIGURE 9 FIREWALL COVER 648228 VIEW SHOWN FROM INSIDE CAR THROUGH DASH SILICONE BACK SIDE OF FIREWALL COVER 3 1 4 20 x 1 HEX BOLT w WASHER EVAPORATOR BRACKET INSTALLATION 2 1 4 20 x HEX BOLT...

Страница 12: ...25 REAR EVAPORATOR BRACKET 643170 FCB 2 1 4 20 x 1 2 HEX BOLTS 2 HEATER FITTINGS EVAPORATOR BRACKET INSTALLATION CONT FIGURE 11 18040 VUB 3 4 NYLON SPACER 189125 MUR 1 4 PUSH NUT BOLT RETAINER BRACKET...

Страница 13: ...CASE AROUND THE DRAIN BLOCK THE UNIT UP THEN DRILL FOR FRONT BRACKET SCREWS USING 2 14 x SHEET METAL SCREW SECURE THE FRONT EVAPORATOR MOUNTING BRACKET TO THE INNER COWL SEE FIGURE 13a BELOW VERIFY TH...

Страница 14: ...NSTALL OEM CENTER LOUVER IN LOUVER ASSEMBLY AS SHOWN BELOW IN FIGURE 14a DRIVER SIDE UNDER DASH CENTER LOUVER INSTALLATION INSTALL UNDER DASH CENTER LOUVER BEZEL USING 2 10 x 1 2 SHEET METAL SCREWS AS...

Страница 15: ...RE 17 ABOVE AND CONNECT THE 90 FEMALE FITTING TO THE 8 DISCHARGE PORT ON THE COMPRESSOR ROUTE THE 45 FEMALE FITTING w 134a SERVICE PORT TO THE 8 CONDENSER HARDLINE COMING THROUGH CORE SUPPORT SEE FIGU...

Страница 16: ...E MANIFOLD PRESSURE SIDE HEATER HOSE SECURE USING HOSE CLAMPS AS SHOWN BELOW NOTE PROPER FLOW DIRECTION IS OPPOSITE OF ARROW MOLDED INTO VALVE BODY NOTE VI NTAGE AIR SYSTEMS REQUIRE 2 5 8 HOSE NIPPLES...

Страница 17: ...STALL ALL PREVIOUSLY REMOVED ITEMS BATTERY RADIATOR RADIO FILL RADIATOR WITH AT LEAST A 50 50 MIXTURE OF APPROVED ANTIFREEZE AND DISTILLED WATER OR PRE MIX ANTIFREEZE IT IS THE OWNER S RESPONSIBILITY...

Страница 18: ...NTROL PANEL DUCT HOSE ROUTING PLUG FROM CONTROL WIRING HARNESS 232006 VUR PLUG FROM WIRING HARNESS 232001 VUR PASS SIDE LOUVER 2 x 40 DRIVER SIDE LOUVER 2 x 36 CENTER LOUVER UNDER DASH 2 x 18 CENTER L...

Страница 19: ...GRAM 232006 VUR TEMP MODE FAN A C IF USED TEMP MODE FAN A C IF USED 232007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED DASH LAMP IS ONLY USED WITH TYPE C...

Страница 20: ...20 905069 REV A 4 21 10 1968 NOVA w AC EVAP INSTR PG 20 OF 25...

Страница 21: ...IDE LEVER LEFT OR RIGHT TO ADJUST DESIRED TEMPERATURE SLIDE THE LEVER TO THE LEFT POSITION MODE LEVER A C LEVER COMPRESSOR IS FORCED ON IN DEFROST MODE THERE IS NO NEED TO ADJUST THIS LEVER SLIDE THE...

Страница 22: ...THER PART REPLACEMENTS SHOULD BE NECESSARY 2 COMPRESSOR WILL NOT TURN ON ALL OTHER FUNCTIONS WORK SYSTEM IS NOT CHARGED SYSTEM IS CHARGED SYSTEM MUST BE CHARGED FOR COMP TO ENGAGE CHARGE SYSTEM OR BYP...

Страница 23: ...RS TYPICALLY CAUSED BY EVAPORATOR HOUSING INSTALLED IN A BIND IN THE VEHICLE BE SURE ALL MOUNTING LOCATIONS LINE UP AND DON T HAVE TO BE FORCED INTO POSITION CHECK FOR DAMAGED STEPPER MOTOR OR WIRING...

Страница 24: ...24 905069 REV A 4 21 10 1968 NOVA w AC EVAP INSTR PG 24 OF 25 69 72 NOVA w AC KICK PANEL MODIFICATION CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE KICK PANEL MODIFICATION TEMPLATE...

Страница 25: ...ATOR KIT PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744003 784179 GEN IV 4 VENT EVAP SUB CASE w 205 ECU 1968 NOVA w AC ACC KIT GEN IV 4 VENT EVAP SUB CASE w 205 ECU 744003 1 ACCESSORY KIT 784179...

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