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5773 596  v1.0  

Vitocrossal 200, CM2-400, -500 and -620 Technical Data

Specifications

 System Design Considerations

Note: 

The ‘amount of condensate” and the “flue gas  

   

temperature gross” graphs are independent of each  

 

other.

Condensate and its disposal

During the operation of the boiler, the amount of 
condensate to be expected can be read from the above 
diagram.
The values given are approximate amounts occurring 
under practical conditions. Not included in the diagram 
is the amount of condensate occurring in the vent pipe 
and  chimney system. The condensate from the chimney 
system can be collected together with the condensate 
from the heating boiler and be disposed of into a floor 
drain. The condensate will be between 3 and 4 on the pH 
scale. If local building requirements demand neutralizing 
the condensate before disposal, contact Viessmann 
Manufacturing Company Inc. for a correctly sized 
neutralization tank. The treated condensate will show 
pH values of between 6.5 and 9 and can then be 
disposed of into the waste water system.

Design notes regarding draining condensate

The condensate drain to the sewer connection must be 
able to be inspected.
Route it with a gradient and equip the pipe with a P-trap; 
also provide suitable facilities for taking samples.
The bottom drain should be located below the anti-flooding 
level of the flue gas collector box.

Condensate drains must only be made from corrosion 
resistant materials (e.g. fibre reinforced hoses). Never use 
any galvanized materials or those containing copper or 
black iron for pipes, connectors, etc.
Install a P-trap in the condensate drain to prevent flue 
gases from escaping.

Venting options

 

PP(s) (Polypropylene) flue gas/fresh air system for room 
air independent operation (sealed combustion), and PP(s) 
flue gas for room air dependent operation are tested 
to ANSI Z21.13 - CSA 4.9 - 2000 standards and are 
certified together with the Vitocrossal 200 boiler as a 
constructional unit.
The Vitocrossal 200 boiler may also be vented using an 
special stainless steel, single-wall, (UL listed for category IV).

The boiler may be vented horizontally through the side 
wall or vertically through the roof.

For a more detailed description of the direct vent and 
single-wall vent system, please refer to the Vitocrossal 
200 Installation Instructions venting section.

Use ULC S-636 / UL 1738 certified for category IV 
boilers. The following vent system suppliers may be 
contacted for assistance in designing the appropriate 
PP(s) venting system for Vitocrossal 200 CM2 boilers.

M&G / Duravent

Tel. 800-835-4429
Tel. 518-649-9700
Fax: 518-463-5271
Email: [email protected]
Web: www.duravent.com

Centrotherm InnoFlue

Eco Systems. L.L.C.
Tel.    (877) 434-3432
Fax.   (518) 618-3166
Email: [email protected]
Web:  www.centrotherm.us.com

Amount of condensate

Boiler water return temperature

F

lue gas temperature gross

Flue gas temp.

at full input

at partial load

Flue gas temp.

Amount of

condensate

Ensure that the domestic drainage systems are made 
from materials which are resistant to acidic condensate 
such as:

 

  Stoneware pipes

 

  Hard PVC pipes

 

  PVC pipes

 

  PE-HD pipes

 

  PP(s) pipes

 

  ABS/ASA pipes

 

  Stainless steel pipes

 

  Borosilicate pipes

Burner adjustment

Martix cylinder burner tested at operating temperature 
and adjusted in the factory.

Содержание CM2-400

Страница 1: ...ng boiler with pre mix modulating cylinder burner for natural gas or liquid propane gas with Inox Crossal heat exchanger made of high grade SA 240 316 Ti stainless steel For operation without low limit on boiler return water temperature For closed loop hot water heating systems with maximum supply water temperatures of 210 F 99 C for a maximum operating pressure of 75 psig Heating input 1445 to 22...

Страница 2: ...nd elimination of wiring mistakes with Viessmann pre wired plug in system Heating boiler heating system control domestic hot water storage tank and all other Viessmann system technology components are coordinated to one another All components are design matched for quick installation Pre mix cylinder burner for environmentally friendly operation with a modulation range from 20 to 100 All hydronic ...

Страница 3: ... A Supply return temperature of 176 140 F 80 60 C B Supply return temperature of 158 122 F 70 50 C C Supply return temperature of 140 104 F 60 40 C D Supply return temperature of 122 86 F 50 30 C E Supply return temperature of 104 68 F 40 20 C Flue gas temperature as a function of average partial load firings ...

Страница 4: ...ta Product Information Cutaway Section Legend A Stainless steel Inox Crossal heat exchanger B Highly effective thermal insulation C Water cooled stainless steel combustion chamber D Wide water passageways good natural circulation E Modulating MatriX cylinder burner ...

Страница 5: ...1078 1078 1128 Overall height a in 655 8 655 8 68c including control unit 2 mm 1666 1666 1748 Concrete boiler base Length in 465 8 53 58 mm 1185 1345 1475 Width in 42 5 42 5 44 5 mm 1245 1245 1295 Thickness in 4 4 4 mm 100 100 100 Weight Boiler body lb 1136 1257 1488 Kg 515 570 675 Complete with the burner control lb 1495 1662 1929 and thermal insulation Kg 678 754 875 Note For high altitude insta...

Страница 6: ...n 10 10 10 mm 252 252 252 Flue Gas Values temperature at a return temperature of 86 F 30 C at rated input F 113 113 113 C 45 45 45 at partial load F 86 86 86 C 30 30 30 Temperature at a return temperature of 140 F 60 C at rated input F 167 167 167 C 75 75 75 Mass flow rate of flue gas at rated input lbs h 1276 1587 1986 kg h 579 720 901 at partial load lbs h 255 317 399 kg h 116 144 181 Pressure a...

Страница 7: ...428 59b 1511 c in mm 423 8 1078 423 8 1078 443 8 1128 d B in mm 35c 910 35c 910 37c 960 e in mm 89b 2273 955 8 2429 1007 8 2562 f in mm 85a 2163 85a 2319 96c 2455 g in mm 46c 1187 527 8 1343 58a 1477 h A in mm 59 1497 65 1650 703 8 1787 i in mm 217 8 555 28c 713 33b 851 j BO in mm 4 101 4 101 4 101 k in mm 34a 870 34a 870 345 8 879 l in mm 15d 383 12c 435 187 8 480 m in mm 10 254 12d 308 13c 351 n...

Страница 8: ...As per vent manufacturer s specifications Front 0 Floor combustible Legend A Boiler B Burner 1 Can be zero clearance if serviceability and burner swing position is not required 2 Clearance for vent pipe installation To enable convenient installation and maintenance observe the stated clearance dimensions Maintain the minimum clearances where space is tight In the delivered condition the boiler doo...

Страница 9: ...ocrossal 200 is only suitable for fully pumped hot water heating systems Recommended Flow Rates CM2 Boiler model 400 500 620 20 F rt GPM 137 2 171 0 213 2 40 F rt GPM 68 6 85 5 106 6 11 C rt m3 h 31 1 38 8 48 4 22 C rt m3 h 15 5 19 4 24 2 rt temperature difference This boiler does not require a flow switch Pressure drop Flow rate ...

Страница 10: ... min input W 59 68 60 Version modulating Dimensions Length in mm 385 8 980 385 8 980 41 1060 Width in mm 26 661 265 8 675 265 8 675 Height in mm 21a 540 205 8 525 24b 622 Weight Burner only Burner package with kits flanges and mounting hardware lb kg lb kg 75 34 91 41 3 90 41 90 41 93 42 93 42 Min gas supply pressure Natural gas w c 4 4 4 Liquid propane gas w c 10 10 10 Max gas supply pressure Nat...

Страница 11: ...unit E Gas valve F Gas supply pipe G Gas pressure switch H Servomotor and burner inlet damper 400 620 K Venturi mixing pipe L Fan motor assembly M Cylinder burner N Ignition electrode O Ionization electrode P Ignition transformer R Burner control sub base S AC EMI suppression filter with connection CM2 Boiler model 400 500 620 a in mm 20 506 20 506 20 506 b in mm 385 8 980 385 8 980 41c 1060 c in ...

Страница 12: ...ler systems Vitotronic 300 type GW5B Outdoor reset control for stand alone operation for modulating water temperature with mixing valve optional expansion board for two additional circuits Boiler Control Alternatives CM2 Boiler model 400 500 620 Thermal insulation 2 2 2 Cylinder burner 1 1 1 Boiler control unit see boiler control alternatives below 1 1 1 Boiler coding card 1 1 1 Technical document...

Страница 13: ...for pipes connectors etc Install a P trap in the condensate drain to prevent flue gases from escaping Venting options PP s Polypropylene flue gas fresh air system for room air independent operation sealed combustion and PP s flue gas for room air dependent operation are tested to ANSI Z21 13 CSA 4 9 2000 standards and are certified together with the Vitocrossal 200 boiler as a constructional unit ...

Страница 14: ...mperature Warranty Our warranty does not cover damages resulting from the following Operation with contaminated fill and supplementary feed water Operation with contaminated combustion air Exposing the boiler to pressures and temperatures higher than its certified rating See warranty sheet for details Use ULC S 636 UL 1738 certified venting systems for category IV boilers The following vent system...

Страница 15: ...talled against sound vibration transmission to the building Water quality Treatment for boiler feed water should be considered in areas with known problems such as where a high mineral content and hardness exist In areas where freezing might occur it recommended that an antifreeze be added to the system water for protection against freezing Please adhere to the specifications given by the antifree...

Страница 16: ...5773 596 v1 0 Technical information subject to change without notice Printed on environmentally friendly recycled and recyclable paper Vitocrossal 200 CM2 400 500 and 620 Technical Data ...

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