background image

 

 

 

 

Fig. №. 8 

Examples of connection of opened expansion tanks 

 

3.4 

Heat Removal Device - Accumulating Tanks 

Boilers of Hercules E68 series meet - according to EN-305 - conditions of the emission class 5. It matches the requirements of this class while 
being operated with the nominal power. 
If  the  nominal  power  is  higher  than  the  immediate  request  of  the  facility  for  heating,  it  is  necessary  to  exhaust  the  excessive  heat  into  the 
accumulating tank.  
If the tank is fully charged, it is necessary to shut down the boiler and heat up with heat from the accumulating tank. After the heat in the tank is 
spent,  put  the  boiler  into  operation  again. The  accumulating  tank  enables  you  to  ensure  thermal  comfort  and  at  the  same  time  a  quality 
operation of the boiler. 

Calculation of the smallest volume of the tank heat-exchanger. 

 

V

sp

 = 15T

b

 x Q

N

 (1-0,3 x (Q

H

/Q

min

)) 

where: 
V

sp

 

accumulation tank volume in l 

Q

N

 

nominal heating power in kW 

T

b

 

combustion time in hours 

Q

H

 

thermal load of buildings in kW 

Q

min

 

smallest heating power in kW 

  

Dimensions of the accumulating tank must be determined according to the boiler power and used fuel. It is necessary to consider the highest 
calculated volume, whereas the minimal used volume of the accumulating tank has to be 300 l.

 

The hydraulic scheme of connection of the boilers with the accumulating tanks are available in the project supporting documents of Viadrus, 
 at http://www.viadrus.cz/projekcni-podklady-76.html. 
 
 
 

 

Positioning and installation 

4.1 

Regulations and directives 

A solid fuel boiler may be only installed by a company with a valid authorization to perform its installation and maintenance. A project according 
to the valid regulations must be prepared for installation. Before installation of the boiler in an old heating system, installation companies have to 
perform rinsing (cleaning-up) of the whole system. 

The heating system has to be filled up with water, which complies with requirements 

of ČSN 07 7401, and mainly its hardness mustn't exceed the required parameters.  

 

Tab. №. 4 

 

Recommended values  

Hardness 

mmol/l 

Ca

2+

 

mmol/l 

0.3 

concentration of total Fe + Mn 

mg/l 

(0,3)* 

*) recommended values 

WARNING!!! The manufacturer doesn't recommend using of antifreeze mixtures.  

In case of triggering the two-way safety devi

ce, when water which does not comply with requirements of ČSN 077401 can be refilled, it 

is necessary to prepare water in the system so that it met the requirements of this standard. 

a) for the heating system  

ČSN 06 0310 

Heat systems in buildings 

– Design and mounting 

ČSN 06 0830 

Heat systems in buildings 

– Securing devices 

ČSN 07 7401 

Water and steam for heat energetic equipment with steam operation pressure up to 8 MPa 

ČSN EN 303-5 

Boilers for central heating - Part 5: Solid fuel boilers for central heating, with manual and automatic supply, with 
nominal heating power at most of 500 kW 

– Terminology, requirements, testing and marking. 

b) for  the chimney 

ČSN 73 4201 

Design of chimneys and flue gas ducts 

– Design, fulfillment and connection of fuel consumers 

c) regarding to fire-fighting regulations 

ČSN 06 1008 

Fire safety of heat equipment. 

ČSN EN 13501 -1 + A1 

Fire  classification  of  building  products  and  building  structures 

–  Part  1:  Classification  according  to  results  of 

tests for reaction to fire. 

d) for the hot water heating system 

ČSN 06 0320 

Heat systems in buildings 

– Preparation of hot water – Development and design 

ČSN 06 0830 

Heat systems in buildings 

– Securing devices 

ČSN 75 5409 

Indoor water distributions 

 

1. 

Heat source 

2. 

Expansion tank 

3. 

Safety pipeline 

4. 

Expansion pipeline 

5. 

Overflow pipeline 

6. 

Feeding pipeline 

7. 

Water lever limiter 

8. 

Return pipeline 

 

Содержание HERCULES E68 5 A

Страница 1: ...Heat for your home since 1888 HERCULES E68 Manual for boiler operation and installation EN_2015_39 EN_2020_20 5735002050000...

Страница 2: ...tric wiring 15 5 2 3 Setting of the boiler control unit 17 5 2 3 1 Boiler power settings 17 5 2 3 2 Perform remaining setting according to the heating system and the boiler type 17 5 2 4 Hydraulic sch...

Страница 3: ...t l 40 5 46 5 52 5 58 5 64 5 Weight kg 348 413 458 503 549 Combustion chamber depth mm 255 255 365 475 585 Chimney throat diameter D mm 160 160 160 160 160 Boiler sizes height x width mm 1160x683 1160...

Страница 4: ...sure on the output of flue gases The boiler works under the conditions without condensation Fig 1 Hydraulic loss of the boiler drum Boiler size number of sections 5 6 7 8 9 Length A mm 1070 1180 1290...

Страница 5: ...5 Control cabinet Fig 3 Main parts of the HERCULES E68 boiler 3 2 Regulating and safety elements The stocking door throttle valve regulates the supply of the primary combustion air above the fuel It i...

Страница 6: ...erheating input water temperature is higher than 95 C a thermostatic valve will be initiated and surplus heat is exhausted through the final cooling loop Fig 5 Hydraulic scheme of final cooling loop c...

Страница 7: ...r part where heated water leaves the boiler and is conveyed into the heating system While installing the valve it is necessary to check whether the use of the 3 4 mouthpiece which can be either in the...

Страница 8: ...allation Before installation of the boiler in an old heating system installation companies have to perform rinsing cleaning up of the whole system The heating system has to be filled up with water whi...

Страница 9: ...ommend that you to use original cast iron pedestal see Fig No 10 supplied by the manufacturer In case of placement of the boiler without a pedestal it is necessary to observe conditions specified in A...

Страница 10: ...ment AA5 AB5 according to SN 33 2000 1 ed 2 in front of boiler there the handling space at least 1000 mm must be left minimum distance between the rear part of boiler and the wall is 400 mm at least f...

Страница 11: ...nometer 1 pc screw M8 x 12 4 pcs cleaning tools hook 1 pc brush with a extending stick 1 pc spike 1 pc cleaning tool holder 1 pc chute for the lining only for the size of 8 and 9 sections 1 pc electri...

Страница 12: ...for an output water sensor G1 2 6 6 Mount the discharge valve to the return water flange 7 Before installation of the flange of the ventilator shell it is necessary to cement 11 the surface where the...

Страница 13: ...ly line of tertiary air 7 and place the nozzle straightly into the circular hole of the shaped piece 1 2 Fig 15 3 Close the combustion chamber by inserting the middle front shaped piece 4 and upper fr...

Страница 14: ...nozzle of the supply line of tertiary air 6 and place the nozzle straightly into the circular hole of the bottom shaped piece 4 Fig 18 4 Close the combustion chamber by inserting the middle front shap...

Страница 15: ...cording to Fig No 20 install the right side wall part of the cladding 2 with help of 2 pcs of the spring clips 3 screw 2 pcs of the bolts M5 x 12 4 do not tighten leave a play of 1 2 mm and afterward...

Страница 16: ...ool holder Fig 24 Demounting of the control cabinet upper part 1 Right side wall part of the cladding 2 Left side wall part of the cladding 3 Insulation of upper part of the cladding 4 Connecting rod...

Страница 17: ...ettings Boiler model Choose a correct power row press the START push button YES Tab 6 Preset values Boiler model 15 kW 18 kW 23 kW 27 kW 34 kW Max rotation speed of the ventilator 15 25 35 40 60 Min r...

Страница 18: ...ed heating circuit 6 Storage tank 7 Expansion tank additional 8 Stack heater of hot water combined 9 Expansion tank of the stack heater of hot water Separately bought accessories of regulation it is n...

Страница 19: ...thermostat TO1 Hall Ventilator rotation speed sensor MV1 Boiler exhaust ventilator Q1 Storage boiler tank pump Q2 Pump TO1 Q3 Domestic hot water DHW pump S1 Main switch S10 Switch of door opening sign...

Страница 20: ...ISP Display connector TR2 Auxiliary modules connector AB Auxiliary modules connectors Symbol Description Q1 Output of the boiler ventilator Q3 Output of the storage tank pump Q1 Q4 Output of the DHW p...

Страница 21: ...out the heating system to ensure washing up of all impurities During the heating season it is necessary to maintain a constant water volume in the heating system While refilling water into the heatin...

Страница 22: ...ABORD 360 is supplied separately Wrong servicing and incorrect fuel combustion brings to damaging the product While first kindling of a cold boiler water condenses in it and streams down by its inner...

Страница 23: ...eech 50 7 585 791 Needle leaved wood Pine 15 15 584 340 Needle leaved wood Pine 50 8 161 567 prm rm 1 m3 of stacked logs contents 60 75 of wood stacked cubic meter The tabulated values are drawn from...

Страница 24: ...boiler 9 Close the stocking door of the boiler and let fire burning 10 When flame is missing and glowing base remains open slowly the stocking door and insert fuel where necessary See Fig 27 to the ri...

Страница 25: ...himney pot serves for the removal ash from it To demount the cleaning cover push and slightly rotate the screw in its bottom part After having cleaned up the chimney pot mount back the cleaning cover...

Страница 26: ...thoroughly clean up the boiler flue gas ducting and chimney pot Lubricate with graphite grease as follows pivots and other movable parts on the boiler It is necessary to maintain the boiler room in cl...

Страница 27: ...anti freeze liquids defects occurred due to nonobservance of instructions specified in this manual defects caused by natural disaster or other unpredictable event 12 Recommended procedure for mounting...

Страница 28: ...able online on YouTube https www youtube com user Viadruscz 12 Before the heating test check the setting of the shutters of primary secondary and tertiary air 13 Carry out a heating test by burning of...

Страница 29: ...connection of the flue gas ducting Insufficient connection of the flue gas ducting Untightness Insufficient connection to the smoke uptake untightness and it is not possible to clean it Insufficient c...

Страница 30: ...and fossil fuels no no Other mixture of biomass and fossil fuels no no Properties during operation with preferable fuel Season energy efficiency of heating of indoor premises s 77 Energy efficiency in...

Страница 31: ...ls no no Other mixture of biomass and fossil fuels no no Properties during operation with preferable fuel Season energy efficiency of heating of indoor premises s 77 Energy efficiency index EEI 114 Na...

Страница 32: ...ls no no Other mixture of biomass and fossil fuels no no Properties during operation with preferable fuel Season energy efficiency of heating of indoor premises s 78 Energy efficiency index EEI 114 Na...

Страница 33: ...ls no no Other mixture of biomass and fossil fuels no no Properties during operation with preferable fuel Season energy efficiency of heating of indoor premises s 77 Energy efficiency index EEI 113 Na...

Страница 34: ...ls no no Other mixture of biomass and fossil fuels no no Properties during operation with preferable fuel Season energy efficiency of heating of indoor premises s 77 Energy efficiency index EEI 114 Na...

Страница 35: ...35 15 Information specified on the name plate...

Страница 36: ...tion of resources SN EN 13428 SN EN 13427 YES 2 Repeated use SN EN 13429 NO 3 Material recycling SN EN 13430 YES NO i 4 Energy evaluation SN EN 13431 YES NO a 5 The use by composting and biodegradatio...

Страница 37: ...warranty period for the cast iron heat exchanger of the boiler for 10 years from the date when the boiler is handed over to the User The following conditions have to be kept for the validity of the e...

Страница 38: ...the warranty certificate for the customer the user A record of performed warranty and after warranty repairs Record date Performed activity Qualified contractual service organization signature stamp C...

Страница 39: ...el Specific precautions HERCULES E68 5 A A 15 114 77 d evo Putting in operation and admission of warranty related to it is conditioned by commissioning the boiler by a contractual qualified mounting c...

Страница 40: ...your home since 1888 HERCULES E68 Translation of the original operating instructions VIADRUS a s Bezru ova 300 E mail 735 81 Bohum n Info line 800 133 133 free in Czech Republic info viadrus cz www vi...

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