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6/25/2015

Manual, WL-100.doc

O

PERATION 

I

NSTRUCTIONS 

 

WL-100

 

The Occupational Safety and Health Administration (OSHA) incorporated Commercial Standard CS202-56 into its 

mass of regulation [29 CFR 1910.6(j)(1)], which instituted design and performance requirements on Dock Leveling 

Devices.  However, the Dept. of Commerce (DoC) withdrew CS202-56 in 1980 and replaced it with ANSI MH30.1-2000. 
The DoC also recommends ANSI MH29.1 as a source of instructions about industrial scissor lift operation.  MH29.1 is the 

appropriate choice in this case, because our WL-100 series of products are industrial scissor tables. 

Safe operation is the responsibility of the operator according to ANSI MH29.1, Section 5.  In addition to 

the instructions that appear in this manual, ALL end-users of this product should refer to ANSI MH29.1 for information 
regarding owner/operator responsibilities for safe operation, care, and maintenance. To reduce the likelihood that 

personal injuries might occur as a result of using this product, each person who might install, use, or maintain this 
product must understand and follow these recommendations: 

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Do not exceed the maximum rated load (capacity). Permanent damage to the lift or injury to personnel could

result from exceeding the listed capacity. 

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Keep all personnel clear of the scissor dock when it is in operation.

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Never use the scissor dock if any damage or unusual noise is observed, if it is in need of repairs, or if it seems to

be malfunctioning.  Notify your supervisor or maintenance personnel if you notice anything out of the ordinary. 

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Check the operation of the perimeter pinch point guards daily.  Do not use the lift if the aluminum frame bars of

the guard are bent or if the circuit does not function. 

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DO NOT use the lift unless all labels are readable.  Contact Vestil for replacement labels as necessary.

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The standard model scissor dock is suitable for use indoors or outdoors in most industrial and commercial

locations.  It is intended to be used to raise and lower material handlers such as fork trucks and pallet jacks to allow 

freight to be loaded and unloaded from semi trailers. 

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Keep all personnel clear of the lift when it is in operation.  Be certain no part of any person or object is under

any part of the lift before lowering the platform. 

Loading:

 

The load rating, in pounds, is shown on the machine dataplate located on the bevel of the bridge plate end of the 
platform.  It indicates the net capacity of the scissor dock with a static load that is centered and evenly distributed on 

the platform. 

o

Consult ANSI MH29.1, Section 3 for loading definitions.

When not fully lowered, the lift’s maximum single axle load is roughly 65% of the rated capacity for side loading, and 
75% for end loading.  The actual axle capacities (The hydraulic hose and bridge plates are at the lift’s “ends.”) 
In the fully lowered position, cross-traffic loads must not exceed two times the platform’s load rating. 
Do not exceed a rate of two feet per second when moving loads across the platform. 
Note: Ancillary equipment reduces the maximum rated load of the dock scissor lift.  If you or a third party adds after-

market features to the scissor lift, you must recalculate the maximum rated load.  To do so, subtract the total weight 
of all equipment added to the scissor dock from the maximum rated load (capacity). 

Operation: 

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Inspect the perimeter pinch point guards’ operation daily.

Caution: Always carefully watch the platform and any load on it when the lift is in operation. 

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The scissor dock is furnished with a constant-pressure (dead-man style) pushbutton control on a coil cord.

o

Pressing the “UP” pushbutton will turn on the power unit to raise the platform.  The platform will raise only

while the control is pressed.  Upon releasing the control, the platform will stop and hold its position. 

o

Pressing the “DOWN” pushbutton will energize the lowering valve to allow the platform to descend by gravity

(the motor does not run).  Releasing the control button, or the operation of the pinch point guard, will stop the 

platform movement and the unit will hold its position. 

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To lower the platform in the event of a malfunction or power outage, remove the power unit cover and locate

the colored, knurled knob on the end of the lowering valve.  Be certain there are no obstructions or personnel under 
the lift!  Push the knob in, twist the knob counterclockwise 180°, and release it.  When the platform has been 

lowered, push the knob in again, twist the knob clockwise 180°, and release it. 

V

ESTIL 

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Содержание WL-100

Страница 1: ...st be observed at all times See the operation instructions o Do no modify the lift without the express written authorization of Vestil Unauthorized modifications might make the scissor lift unsafe to use o DO NOT attempt to repair this scissor lift or perform maintenance on it unless you are trained and authorized to do so o Do not use brake fluid or jack oils in the hydraulic system If oil is nee...

Страница 2: ...n of the dock lift must be performed by suitably trained personnel with access to the appropriate equipment The electrical aspects of the installation should be performed by an electrician Installation will require the following tools and equipment o A lifting boom with rigging a fork truck with adequate fork length and capacity or some other appropriate hoisting means to remove the lift from the ...

Страница 3: ...down turn the knob CCW and release it to open the lowering valve Push down and turn CW to close it 9 Remove the jumper wire between terminal 3 and terminal 4 10 At both the lift s frame junction box and the power unit s control enclosure connect the five wires including the grounding wire to the limit switch and toe guard circuit wires See the electrical diagram in this manual 11 Close and secure ...

Страница 4: ...ft fully lowered See below for the hydraulic oil specification 2 Worn or damaged hydraulic hoses and electrical wires 3 Pivot point wear 4 Rollers looseness and wear 5 Integrity of the retaining rings on all rollers and on all pivot point pins 6 The integrity of the frame anchor bolts and for cracks in the concrete around them 7 Proper functioning of any hand or foot operated mechanisms 8 Damage o...

Страница 5: ...n it is in operation Be certain no part of any person or object is under any part of the lift before lowering the platform Loading The load rating in pounds is shown on the machine dataplate located on the bevel of the bridge plate end of the platform It indicates the net capacity of the scissor dock with a static load that is centered and evenly distributed on the platform o Consult ANSI MH29 1 S...

Страница 6: ...5 112 001 001 2 13 Bolt 20 x 3 A L 4 14 Nylock nut 20 A L 4 15 Toe guard aluminum extrusion 01 015 901 4 16 Rubber toe guard corner 01 015 009 4 17 Toe guard switch stainless 01 022 014 4 17A Toe guard switch micro 01 022 022 4 17B Screw 4 40 x A L 8 17C Toe guard switch actuator 01 015 008 4 17D Sex bolt 8 32 01 145 010 4 17E Screw 8 32 x A L 4 18 Upper travel limit switch 01 522 001 1 19 Shoulde...

Страница 7: ...der The hydraulic fluid The system uses HO150 hydraulic fluid Any anti wear hydraulic oil with a viscosity grade of 150 SUS at 100 F ISO 32 at 40 C such as AW 32 or a non synthetic transmission fluid is acceptable When the platform is to be raised press the UP pushbutton The motor turns CW at fan end and in turning it spins the hydraulic gear pump Oil is drawn from the reservoir through the suctio...

Страница 8: ...00 doc MOTOR TRANSFORMER CONNECTION DIAGRAMS CAUTION If the motor voltage is changed the wire on the control transformer s primary wire has to be changed to match the new motor voltage also VESTIL MFG CO T S EQPT CO 8 of 16 ...

Страница 9: ...support the platform and ensure that system pressure and power have been removed before attempting to work on any of the hydraulic components Only qualified individuals trained to understand mechanical devices and their associated electrical and hydraulic circuits along with the hazards that could result from them should attempt troubleshooting and repair of this equipment VESTIL MFG CO T S EQPT C...

Страница 10: ...6 25 2015 Manual WL 100 doc VESTIL MFG CO T S EQPT CO 10 of 16 ...

Страница 11: ...y 1 or 3 phase 208 230V 17 24A LR2 D1322 1 3 Overload relay 1 phase 115V 30 40A RHS80 2R 1 4 Control transformer 01 129 001 1 5 Fuse 2A x 1 AGC2 1 6 Terminal block 30 03 50 9 8 7 Control enclosure AB1086STE 1 8 Solenoid coil 99 034 008 1 9 Solenoid connector cord 01 033 017 1 10 2 button handheld control on coil cord 01 522 021 1 11 Coil cord only 18 3 48 240 01 033 013 1 12 2 button handheld cont...

Страница 12: ...e fluid or jack oils in the hydraulic system If oil is needed use an anti wear hydraulic oil with a viscosity of 150 SUS at 100 F ISO 32 40 C or non synthetic transmission fluid HYDRAULIC MANIFOLD BILL OF MATERIALS WL 100 Item Description Part number Qty 1 O ring 2 154 1 2 Valve cart NC w man oper 99 153 016 1 3 Manifold WL 100 05 127 006 1 4 Coil w DIN connector 99 034 008 1 5 O ring 2 111 2 6 Va...

Страница 13: ...Hyd steel tubing 05 623 012 1 16 Hyd steel tubing 22 623 001 1 17 MJ MAORB 45 68 2 08 10 NOW 1 18 NPT pipe reducer 3 4X1BUSH 1 19 HHCS 2 Z plated 11107 2 USS flat washer Z plated 33008 2 Lock washer 2 Z plated 33008 2 Hex nut Z plated 36106 2 20 HHCS 2 Z plated 11207 4 Lock washer 2 Z plated 33625 4 21 HHCS 2 Z plated 11055 4 Lock washer 2 Z plated 33620 4 22 HHCS 2 Z plated 11055 8 Lock washer 2 ...

Страница 14: ...oltage too low Motor is single phasing Pressure relief opening at full pressure Contamination holding open the lowering valve or the check valve Lowering valve s manual operator is open Same as above Check power installation for adequacy Check incoming voltage while motor is running Correct problem found Determine cause of loss of voltage on one phase correct Check for structural damage or binding...

Страница 15: ...6 25 2015 ...

Страница 16: ...consequential and incidental damages is expressly disclaimed The manufacturer s liability in any event is limited to and shall not exceed the purchase price paid Misuse or modification may void warranty Warranty does not cover labor or consequential damages including but not limited to business interruption costs lost profits or lost business opportunities WARRANTY DISCLAIMER The manufacturer has ...

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