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6/25/2015

Manual, WL-100.doc

T

ROUBLESHOOTING 

G

UIDE 

 

WL-100

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WARNING: Care should be taken to identify all potential hazards and comply with all applicable safety procedures before
beginning troubleshooting or repairs.

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CAUTION: Before performing any troubleshooting or repairs, the load must be removed from the platform.  Then either raise the
platform and install the maintenance props, or fully lower the platform to the floor.

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Only qualified individuals trained to understand mechanical devices and their associated electrical and hydraulic circuits, along
with the hazards that could result from them, should attempt troubleshooting and repair of this equipment.

Consult the factory for any problems not addressed in this manual. 

Problem:

Possible cause(s):

Action: 

Power unit doesn’t run when “UP” 

button is pressed. 

Transformer fuse is blown. 

No supply voltage. 

Upper-travel limit switch or wiring is 

not connected; switch is engaged, or 
bad. 

Overload relay is tripped. 
Control transformer failed. 

Motor relay coil failed. 

Test with meter; replace if bad. 
Test with meter.  Check fuses, 
breakers, and overloads to determine 
the cause. 

Check connections to switch.  Inspect, 
test switch.  Replace if bad. 

Press reset button on overload relay. 
Check for 24 VAC; replace if bad. 

Test with meter; replace if bad. 

Motor runs, platform doesn’t move. 

Power unit not noisy. 

Motor rotation is wrong. 

Pump is failing to build pressure. 
Lowering valve’s manual operator is 

open. 

Verify motor runs CW at the fan end. 

Consult factory. 
The manual operator should be pushed 

down and rotated clockwise. 

Motor hums or pump squeals, but the 

platform does not move, or the 

platform moves only slowly. 

See last paragraph, above. 

Excess voltage drop to motor; due to 

power wire size too small, wire run 

too long, or incoming voltage too low. 

Motor is “single-phasing.” 

Pressure relief opening at full pressure. 

Contamination holding open the 

lowering valve or the check valve. 

Lowering valve’s manual operator is 

open. 

Same as above. 

Check power installation for adequacy. 

Check incoming voltage while motor 
is running
.  Correct problem found. 

Determine cause of loss of voltage on 

one phase; correct. 

Check for structural damage or binding 

of the scissor legs, etc. 
Check for platform overload 
condition. 

Remove and inspect.  Clean per 

instructions in “Power Unit 
Operation.” 

The manual operator should be pushed 

down and rotated clockwise. 

Platform raises, then drifts down. 

See last two paragraphs, above. 

Same as above. 

Spongy or jerky platform movement. 

Excessive air in the hydraulic cylinders. 

Bleed air per the procedure described in 

“Power Unit Operation.” 

Platform won’t lower. 

Toe  guard switch or wiring is not 

connected; switch is engaged, or bad. 

Solenoid coil is bad. 

Physical blockage of the structure. 

Solenoid valve is plugged. 

Check for a toe guard extrusion or 

rubber corner that is stuck; adjust if 
necessary.  Inspect, test switches and 
wiring with meter; replace if bad. 

Check with multimeter on diode-check 

function.  (Reading for ohms will not 
provide an accurate test of the coil.) 

Inspect for foreign material or objects 

that might block the leg set or its 
rollers. 

Remove and inspect.  Clean per 

instructions in “Power Unit 
Operation.” 

Platform lowers too slowly. Pinched 

hose. 

Velocity fuse locking (platform only 

slowly creeps down). 

Flow control valve sticking. 

Check pressure hose for kinks. 
Same as for jerky platform movement. 

Remove and inspect.  Clean per 

instructions in “Power Unit 
Operation”. 

Platform lowers too quickly. 

See last paragraph, above. 

Same as above. 

CAUTION: Do not use brake fluid or jack oils in the hydraulic system.  If oil is needed, use an anti-wear hydraulic oil with a 

viscosity grade of 150 SUS at 100°F (ISO 32 at 32°C) or a non-synthetic transmission fluid. 

V

ESTIL 

M

FG

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C

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E

QPT

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Содержание WL-100

Страница 1: ...st be observed at all times See the operation instructions o Do no modify the lift without the express written authorization of Vestil Unauthorized modifications might make the scissor lift unsafe to use o DO NOT attempt to repair this scissor lift or perform maintenance on it unless you are trained and authorized to do so o Do not use brake fluid or jack oils in the hydraulic system If oil is nee...

Страница 2: ...n of the dock lift must be performed by suitably trained personnel with access to the appropriate equipment The electrical aspects of the installation should be performed by an electrician Installation will require the following tools and equipment o A lifting boom with rigging a fork truck with adequate fork length and capacity or some other appropriate hoisting means to remove the lift from the ...

Страница 3: ...down turn the knob CCW and release it to open the lowering valve Push down and turn CW to close it 9 Remove the jumper wire between terminal 3 and terminal 4 10 At both the lift s frame junction box and the power unit s control enclosure connect the five wires including the grounding wire to the limit switch and toe guard circuit wires See the electrical diagram in this manual 11 Close and secure ...

Страница 4: ...ft fully lowered See below for the hydraulic oil specification 2 Worn or damaged hydraulic hoses and electrical wires 3 Pivot point wear 4 Rollers looseness and wear 5 Integrity of the retaining rings on all rollers and on all pivot point pins 6 The integrity of the frame anchor bolts and for cracks in the concrete around them 7 Proper functioning of any hand or foot operated mechanisms 8 Damage o...

Страница 5: ...n it is in operation Be certain no part of any person or object is under any part of the lift before lowering the platform Loading The load rating in pounds is shown on the machine dataplate located on the bevel of the bridge plate end of the platform It indicates the net capacity of the scissor dock with a static load that is centered and evenly distributed on the platform o Consult ANSI MH29 1 S...

Страница 6: ...5 112 001 001 2 13 Bolt 20 x 3 A L 4 14 Nylock nut 20 A L 4 15 Toe guard aluminum extrusion 01 015 901 4 16 Rubber toe guard corner 01 015 009 4 17 Toe guard switch stainless 01 022 014 4 17A Toe guard switch micro 01 022 022 4 17B Screw 4 40 x A L 8 17C Toe guard switch actuator 01 015 008 4 17D Sex bolt 8 32 01 145 010 4 17E Screw 8 32 x A L 4 18 Upper travel limit switch 01 522 001 1 19 Shoulde...

Страница 7: ...der The hydraulic fluid The system uses HO150 hydraulic fluid Any anti wear hydraulic oil with a viscosity grade of 150 SUS at 100 F ISO 32 at 40 C such as AW 32 or a non synthetic transmission fluid is acceptable When the platform is to be raised press the UP pushbutton The motor turns CW at fan end and in turning it spins the hydraulic gear pump Oil is drawn from the reservoir through the suctio...

Страница 8: ...00 doc MOTOR TRANSFORMER CONNECTION DIAGRAMS CAUTION If the motor voltage is changed the wire on the control transformer s primary wire has to be changed to match the new motor voltage also VESTIL MFG CO T S EQPT CO 8 of 16 ...

Страница 9: ...support the platform and ensure that system pressure and power have been removed before attempting to work on any of the hydraulic components Only qualified individuals trained to understand mechanical devices and their associated electrical and hydraulic circuits along with the hazards that could result from them should attempt troubleshooting and repair of this equipment VESTIL MFG CO T S EQPT C...

Страница 10: ...6 25 2015 Manual WL 100 doc VESTIL MFG CO T S EQPT CO 10 of 16 ...

Страница 11: ...y 1 or 3 phase 208 230V 17 24A LR2 D1322 1 3 Overload relay 1 phase 115V 30 40A RHS80 2R 1 4 Control transformer 01 129 001 1 5 Fuse 2A x 1 AGC2 1 6 Terminal block 30 03 50 9 8 7 Control enclosure AB1086STE 1 8 Solenoid coil 99 034 008 1 9 Solenoid connector cord 01 033 017 1 10 2 button handheld control on coil cord 01 522 021 1 11 Coil cord only 18 3 48 240 01 033 013 1 12 2 button handheld cont...

Страница 12: ...e fluid or jack oils in the hydraulic system If oil is needed use an anti wear hydraulic oil with a viscosity of 150 SUS at 100 F ISO 32 40 C or non synthetic transmission fluid HYDRAULIC MANIFOLD BILL OF MATERIALS WL 100 Item Description Part number Qty 1 O ring 2 154 1 2 Valve cart NC w man oper 99 153 016 1 3 Manifold WL 100 05 127 006 1 4 Coil w DIN connector 99 034 008 1 5 O ring 2 111 2 6 Va...

Страница 13: ...Hyd steel tubing 05 623 012 1 16 Hyd steel tubing 22 623 001 1 17 MJ MAORB 45 68 2 08 10 NOW 1 18 NPT pipe reducer 3 4X1BUSH 1 19 HHCS 2 Z plated 11107 2 USS flat washer Z plated 33008 2 Lock washer 2 Z plated 33008 2 Hex nut Z plated 36106 2 20 HHCS 2 Z plated 11207 4 Lock washer 2 Z plated 33625 4 21 HHCS 2 Z plated 11055 4 Lock washer 2 Z plated 33620 4 22 HHCS 2 Z plated 11055 8 Lock washer 2 ...

Страница 14: ...oltage too low Motor is single phasing Pressure relief opening at full pressure Contamination holding open the lowering valve or the check valve Lowering valve s manual operator is open Same as above Check power installation for adequacy Check incoming voltage while motor is running Correct problem found Determine cause of loss of voltage on one phase correct Check for structural damage or binding...

Страница 15: ...6 25 2015 ...

Страница 16: ...consequential and incidental damages is expressly disclaimed The manufacturer s liability in any event is limited to and shall not exceed the purchase price paid Misuse or modification may void warranty Warranty does not cover labor or consequential damages including but not limited to business interruption costs lost profits or lost business opportunities WARRANTY DISCLAIMER The manufacturer has ...

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