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Table of Contents

 

 

Rev. 4/23/2019 

   SWA-54 MANUAL 

Table of Contents

 

Copyright 2018 Vestil Manufacturing Corp.  

Page 14 of 17 

Record of Normal Condition

 

     Before putting the unit into service, make a written record that describes its functions and appearance. Move the 

carriage up and down the mast. Explain how much effort is necessary to move the carriage. Describe sounds heard 

while the carriage moves. Activate the turntable by pressing the pedal. How much force is required to press the 

pedal? How quickly does the turntable achieve the set rotation speed? How noisy is the turntable when it is 

operating? Photograph the unit from several vantage points. Add the photographs to the record. Include 

photographs of all labels applied to the unit. Indicate where the labels are applied. This record establishes normal 

condition. Always compare your observations during later inspections to the record to determine if the unit requires 

repair(s). 

 

Inspections & Maintenance 

Never perform maintenance on the unit unless electrical power is disconnected. Resolve all issues found 

during each inspection before returning the machine to service.  

 

Before each use

, inspect the listed components: 

1. 

Wiring

: Examine the wires for fraying and damage. 

2. 

Mast, turntable, and frame

: Handrails: check each structure for bends, warps and cracks. 

3. 

Power  transmission  and control equipment

  (particularly the foot pedal): Inspect  each component and 

associated guards and cords for damage.  

4. 

Operate the wrapper

: Observe and listen to the machine as it operates for unusual noise or movement, or 

binding. 

5. 

Labels

: All labels should be readable and located as shown in the 

Labeling diagram

 on p. 15.  If a label(s) is 

unreadable or missing, order a replacement. 

NOTE:

 Label appearance and content is subject to change over time, and consequently, replacement 

labels might differ from labels shown in the manual supplied with the unit. 

 

At least 1 time per month

, inspect: 

1. 

Electrical wiring

: Closely inspect wiring for regions of significant wear, cuts, frays, and other damage. 

2. 

Fasteners (hardware)

: Check fasteners for looseness and damage. Tighten all loose fasteners; replace any 

that are damaged: Bolts, nuts, washers. 

3. 

Turntable

: Examine the turntable for significant wear and impact damage. Sharp projections might develop 

along the edge of the turntable. Sand or grind off all projections, burrs, etc. 

4. 

Turntable drive chain

:  Remove the turntable and top inspect the drive chain  for significant wear and 

looseness. To remove the top, use a 1/2” hex key to remove the (4) lugs located near the center of the tabletop. 

If the chain is significantly worn, replace it. Operate the turntable. If the chain is slipping over the gear teeth, it 

should be tightened. Apply the 

Chain tensioning procedure

 on p. 6. Lightly oil the chain. DO NOT apply grease. 

The turntable is driven by a clutch drive system. Grease interferes with the clutch drive.  

5. 

Motor speed control

: if the speed control enclosure is broken, then the drive should be replaced. 

6. 

Load bearings/wheels

: If the turntable is noisy while it rotates or wobbles during rotation

remove the tabletop

 

(the procedure for removing the tabletop is described in the exploded views o

p. 9

 and 

p. 10

and lubricate the 

wheels. Replace any wheel that is damaged or significantly worn. 

7. 

Turntable main bearing 

(part no. 20-110-010 in the exploded views on 

p. 9

 and 

10

): The top of the turntable 

should be parallel to the supporting frame; it should not wobble. Press down and pull up on the edge of the 

turntable. There should be very little to no wobble. If the tabletop does wobble, tighten the 4 flat socket head 

cap screws (part no. 24362 on 

p. 9

 an

p. 10

) near its center; then operate the turntable to see if it still wobbles. 

If wobbling  still occurs, 

remove the tabletop

  (the procedure for removing the tabletop is described in the 

exploded views on 

p. 9

 and 

p. 10

). Check the load wheels (part no. 16-132-154 on 

p. 9

 

10

closely for wear 

and damage. 

8. 

Carriag

e

 assembly

: if the hand brake is functioning correctly, the carriage maintains position until the brake is 

released by squeezing the release lever. Squeeze the brake and move the carriage up and down the mast. It 

should move smoothly. Tighten the roller fasteners if the carriage wiggles. Inspect the rollers for wear. 

9. 

Fiber washer

 (see item no. 7 o

p. 5

): Check the condition of the fiber washers. Make sure that both are in 

normal condition. The washers are an important part of the wrap tensioning mechanism. If it becomes difficult to 

achieve the desired tension after the machine has been in use for a while, it is likely that one or both washers 

have become worn and should be replaced.  

10. 

Anchors:

 Check each anchor bolt (4 total) and the concrete around it. The machine should be solidly attached 

to the floor. Tighten bolts, if necessary. The concrete around each bolt should not be cracked, chipped, etc. 

11. 

Labels:

 Confirm that all labels (shown i

Labeling diagram

 on p. 15) are present, undamaged and readable. 

12. 

Overall condition

: The machine should be clean, square and rigid, and free of rust and corrosion.  Periodically 

clean the  surfaces to remove dirt and debris.  Do not use the machine  if the base is excessively rusted or 

corroded. 

 

Содержание SWA-54

Страница 1: ... and accessories call our Technical Service and Parts Department at 260 665 7586 The department can also be contacted online at http www vestilmfg com parts_info htm Vestil Manufacturing Co 2999 North Wayne Street P O Box 507 Angola IN 46703 Telephone 260 665 7586 Toll Free 800 348 0868 Fax 260 665 1339 Web www vestilmfg com TABLE OF CONTENTS Specifications 2 Signal Words 3 Hazards of Improper Use...

Страница 2: ...n speeds of 3 12 rpm and includes soft starting and stopping capability Adjustable stretch wrap tension controlled with a friction brake Film placement is controlled manually by moving the carriage assembly up and down on the vertical mast An easy to release hand operated carriage brake allows the carriage to move freely making film application fast and simple Can use stretch wrap rolls 10 20 long...

Страница 3: ...he Limited Warranty and might make the product unsafe to use Read the manual whenever necessary to refresh your understanding of proper use and maintenance procedures DO NOT exceed the capacity of the unit See Label 287 in Labeling diagram on p 15 DO NOT stand or sit on the turntable or on the load Loads must not extend over the shelves of the cart Install the machine indoors on even level surface...

Страница 4: ... machine to the floor Also consider factors such as proximity to vehicle traffic pallet trucks fork trucks etc when selecting an installation site The site should afford both the machine and its operator s protection from injury and damage The following tools and equipment is needed for a typical installation A Lift truck or hoist Equipment to unload the machine from the freight truck and to set i...

Страница 5: ...urned clockwise and slows down when the knob is turned counterclockwise Powered mast models option PWO raise and lower the stretch wrap carriage with the UP and DOWN buttons on the handheld control Press and hold the UP button The carriage should automatically stop moving when it reaches its upper travel limit Press and hold the DOWN button Confirm that the carriage stops on its own at the lower l...

Страница 6: ... instance it catches on the frame Do not exceed the capacity of your wrapping machine Damage to or premature failure of the drive system could result from exceeding the listed capacity Place loads onto the turntable slowly and gently using a pallet truck or walk behind fork lift using an optional approach ramp or with a fork truck Do not drop loads onto the turntable Even a two inch drop onto the ...

Страница 7: ...ble The tension applied to the roll of wrap determines how much the wrapping stretches as it covers the load Turning the wing nut of the stretch wrap holder p 5 the SWH clockwise increases the wrapping tension and degree of stretch Turning the nut counterclockwise decreases material stretch Set the tension according to your preference Begin a wrapping operation by lowering the SWH Pull some materi...

Страница 8: ...e motor 1 16 S Curve in Acceleration d 7 Determines how smoothly the drive accelerates 2 00 Source of Frequency Command d 3 Allows the turntable speed to be controlled by the knob of the drive s keypad 2 01 Source of Operation Command d 1 Makes the drive turn on the external foot switch 2 02 Stop Method d 1 Allows the turntable to coast to a stop 6 02 Over Current Stall Prevention Level d 150 Sets...

Страница 9: ...cap screw 4 20 36106 Hex nut gr A z plated 3 8 16 2 8 99 112 006 Pin clevis 6 21 20 514 084 Subassembly counterbalanced mast manual 1 9 65074 Cotter pin 6 22 25552 Socket set screw black oxide 3 8 16x4 2 10 20 641 005 Subassembly control box motor reducer 115V AC 1 23 31802 Screw self tapping 8 18x 1 2 2 11 20 024 009 Guard sprocket 1 24 11109 Hex bolt gr A zinc finish 3 8 16x1 1 2 6 12 32415 5 16...

Страница 10: ...st manual 1 7 65074 Cotter pin 6 20 25552 Socket set screw black oxide 3 8 16x4 2 8 20 641 005 Subassembly control box motor reducer 115V AC 1 21 20 514 023 Weldment frame 1 9 20 024 009 Guard sprocket 1 22 20 513 024 Weldment deck 1 10 32415 5 16 18x 1 2 thread cutting screw type F zinc 4 23 31802 Screw self tapping 8 18x 1 2 2 11 33008 Flat washer low carbon USS z plated 3 8 22 24 11109 Hex bolt...

Страница 11: ...er 10 13 37024 3 8in Nylock insert nut 9 14 64076 1 8in x 1in zinc plated cotter pin 1 15 20 537 018 Brake pad assembly 1 16 11105 3 8in 16 x 1in HHCS 2 zinc plated bolt 1 17 33622 3 8in zinc plated lock washer 1 18 65078 1 8in x 11 2in zinc plated cotter pin 1 Item Part no Description Quantity 1 20 538 005 Subassembly carriage 1 2 20 514 082 Subassembly mast manual 1 3 26333 Shoulder screw 0 375i...

Страница 12: ...fect can intensify in dry air To reduce the effects of static electricity on the wrapping machine always ground the control to the frame of the machine If significant static electricity is experienced bond the frame of the machine to a driven ground rod see National Electrical Code for details of driven grounding electrodes Item Part no Description Quantity 1 20 029 006 Delta control freq variable...

Страница 13: ...Table of Contents Rev 4 23 2019 SWA 54 MANUAL Table of Contents Copyright 2018 Vestil Manufacturing Corp Page 13 of 17 Powered Mast Electrical Circuit Diagram ...

Страница 14: ...op use a 1 2 hex key to remove the 4 lugs located near the center of the tabletop If the chain is significantly worn replace it Operate the turntable If the chain is slipping over the gear teeth it should be tightened Apply the Chain tensioning procedure on p 6 Lightly oil the chain DO NOT apply grease The turntable is driven by a clutch drive system Grease interferes with the clutch drive 5 Motor...

Страница 15: ...ways be labeled as shown in the diagram However label content and location are subject to change so your product might not be labeled exactly as shown Replace all labels that are damaged missing or not easily readable e g faded To order replacement labels contact the technical service and parts department online at http www vestilmfg com parts_info htm Alternatively you may request replacement par...

Страница 16: ...tch wrap holder i Low control voltage or bad connection in control circuit g Check power supply for adequacy Check incoming voltage while motor runs If the voltage is too low correct by Installing circuit with larger wire eliminating extension cord s or installing a buck boost transformer h Examine mast and holder for damage or excessive wear i Confirm 24VAC at transformer secondary Examine all wi...

Страница 17: ...raulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 1 year For wearing parts the warranty period is 90 days Both warranty periods begin on the date Vestil ships the pr...

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