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4            Chapter 2    Installation Instruction 

NetSure 531 AC1 Power Supply System    User Manual 

Chapter 2   Installation Instruction 

This chapter introduces installation and cable connection. Before installation, please read through safety regulations, 

and then follow this instruction to carry out the installation step by step.   

2.1   Safety Regulations 

Certain components in this power system carry hazardous voltage and current. Always follow the instructions below:   

1. Only the adequately trained personnel with satisfactory knowledge of the power system can carry out the 

installation. The most recent revision of these safety rules and local safety rules in force shall be adhered to during 

the installation.   

2. All external circuits that are below 48V and connected to the power system must comply with the requirements of 

SELV as defined in IEC 60950.   

3. Make sure that the power (mains and battery) to the system is cut off before any operations can be carried out 

within the system cabinet.   

4. The power cabinets shall be kept locked and placed in a locked room. The key keeper should be the one 

responsible for the power system.   

5. The wiring of the power distribution cables should be arranged carefully so that the cables are kept away from the 

maintenance personnel. 

2.2   Preparation 

Unpacking inspection 

The equipment should be unpacked and inspected after it arrives at the installation site. The inspection shall be done 

by representatives of both the user and Vertiv Tech Co., Ltd. 

To inspect the equipment, you should open the packing case, take out the packing list and check against the packing 

list that the equipment is correct and complete. Make sure that the equipment is delivered intact. 

Cables 

The cable should be selected in accordance with relevant industry standards.   

It is recommended to use the RVVZ cables as AC cables. The cable should reach at least +70°C temperature 

durability. Select the AC cable CSA according to Table 2-1.   

Table 2-1    AC cable CSA selection 

Connector 

Specifications 

AC cable CSA 

AC input MCB 

1 × 63A/4P, four H-tube cable terminals 

10mm

2

 ~ 35mm

2

   

AC input MCB 

1 × 32A/4P, four H-tube cable terminals 

6mm

2

 ~ 16mm

2

 

AC input MCB 

1 × 100A/4P or 1 × 100A/2P, one or two H-tube cable terminals 

16mm

2

 ~ 35mm

2

 

AC output terminals 

UK35/2P, two H-tube cable terminals 

25mm

2

 ~ 35mm

2

 

Note:   

With cable length shorter than 30m, the CSA calculation should be based on the current density of 2.5A/mm

2

. The suggested 

CSA value is not smaller than 15mm

2

 

 
The CSA of DC cable depends on the current flowing through the cable, the allowable voltage drop and load peak 

current. The recommended load peak current is 1/2 to 2/3 of MCB or fuse capacity.   

Содержание NetSure 531 AC1

Страница 1: ...y contact the nearest Vertiv local sales office or service center Copyright 2017 by Vertiv Tech Co Ltd All rights reserved The contents in this document are subject to change without notice Vertiv Tec...

Страница 2: ......

Страница 3: ...system The installation personnel must be licensed to operate high voltage and AC power In operation the installation personnel are not allowed to wear conductive objects such as watches bracelets ban...

Страница 4: ...dy and tool is reduced to a minimum Battery Danger Danger Before any operation on battery read carefully the safety precautions for battery transportation and the correct battery connection method Not...

Страница 5: ...of disabling BLVD is 1 Hardware disabling BLVD unplug the signal cable from J427 terminal of controller and tag the BLVD disabled label Refer to 2 4 2 Connecting Signal Cables for the controller posi...

Страница 6: ...III Power cable Note Please verify the cable labels before connection IV Signal cables Note The signal cables should be routed at least 150mm away from power cables...

Страница 7: ...tion Check And Startup 13 3 2 Basic Settings 14 3 3 Alarm Check And System Operation Status Check 14 3 4 Final Steps 15 Chapter 4 Use Of The Controller 16 4 1 Front Panel 16 4 2 Main LCD Pages 16 4 2...

Страница 8: ...ure Description 36 5 3 Functions Features 37 5 4 Fault Protection 37 5 5 Technical Parameters 39 Chapter 6 Alarm Handling 41 6 1 Handling Alarms 41 6 2 Handling Rectifier Fault 42 6 3 Handling Control...

Страница 9: ...ower 1000W 2000W Power supply system brand Figure 1 1 Model description 1 2 Composition Configuration NetSure 531 AC1 power supply system includes three models NetSure 531 AC1 Y1 NetSure 531 AC1 Y6 an...

Страница 10: ...Standard configuration 12 pieces Model R48 2000e3 R48 2000A3 Optional configuration 2 pieces 6 pieces Standard configuration 6 pieces Controller Model M520S Standard configuration 1 piece Model M520S...

Страница 11: ...the R48 2000e3 rectifier also complies with UL and NEBS standards The rectifier is of High power density The rectifier is hot pluggable It takes less than 1min to replace a rectifier The rectifier ha...

Страница 12: ...kept away from the maintenance personnel 2 2 Preparation Unpacking inspection The equipment should be unpacked and inspected after it arrives at the installation site The inspection shall be done by...

Страница 13: ...CSA 125A 63A 25mm2 11m 50mm2 22m 100A 50A 25mm2 14m 50mm2 28m 80A 40A 25mm2 17m 50mm2 34m 63A 32A 16mm2 14m 25mm2 22m 32A 16A 16mm2 28m 25mm2 44m 16A 10A 6mm2 16m 16mm2 42m 10A 5A 6mm2 32m 16mm2 84m N...

Страница 14: ...binet Move the cabinet to the installation position Align the installation holes on the installation parts with those dug on the rack Screw the bolts down After installation the cabinet should stand f...

Страница 15: ...e electric drill aiguille 10 to dig holes depth 55mm at the marked points Clean the drilled hole of dust Put the expansion pipe into the hole and knock it in 2 Use bolts to fix the installation assemb...

Страница 16: ...ier onto the position shown in Figure 2 4 Push the rectifier completely into the cabinet 3 Push the handle into the front panel to lock the rectifier to the cabinet Fix the fixing screw of the handle...

Страница 17: ...ng AC cables Connect the AC input cables to the AC input MCB or terminals in the AC input areas as shown in Figure 2 10 AC input area Figure 2 10 AC input areas Connecting load cables Connect the nega...

Страница 18: ...teries the batteries should be removed in a reverse order to prevent turnover of the cabinet 1 Cable connection of M cabinet The battery cables are connected at the factory When connecting batteries p...

Страница 19: ...d to the PCB board of the controller The position of the PCB board is shown in Figure 2 13 PCB board of the controller Figure 2 13 PCB board of the controller The interfaces are shown in Figure 2 14 2...

Страница 20: ...n optional accessory The operating voltage of its probe is 5V the measurement range is 5 C 100 C the measurement precision is 2 C The installation procedures are described as follows 1 Connect the thr...

Страница 21: ...nd alarm cables are connected to thecontroller Check that the temperature sensor if any has been installed Startup preparations Check item OK Comments Make sure that all the MCBs are switched off Meas...

Страница 22: ...age of the rectifier to the value of the battery voltage Insert the battery fuse Set the output voltage of the rectifier to 53 5V Enter the Basic Setting submenu Set the Sys Mode parameter to Auto 3 3...

Страница 23: ...d on the controller They should agree with the actual parameters For the system configured with temperature sensor the controller should be able to display the normal battery temperature and ambient t...

Страница 24: ...r or critical alarms The controller uses a 128 64 LCD and a keypad with six keys listed in Table 4 2 The interface language is Chinese English optional The user interface is simply and effective It is...

Страница 25: ...r the page you need Login Password Figure 4 3 Confirming password page 1 When inputting the password press ENT to get into editing state use or to modify numbers and use or to move the cursor After th...

Страница 26: ...Settings page Press or to scroll to the operation page you need Users with different password level have different authorities See Table 4 3 Table 4 3 Different password levels and relevant different...

Страница 27: ...to input the password 2 Input the correct password and press ENT to enter the Energy Saving page Press or to select the parameters you need 4 2 8 Fast Settings Page The Fast Settings page is a sub men...

Страница 28: ...rohibited will be prompted Battery information At the first system information page press to query the battery information as shown in Figure 4 12 Batt1 0A Remain 100 Batt2 0A Remain 100 Figure 4 12 B...

Страница 29: ...to shift between rectifiers At most 24 pieces of rectifier information can be displayed When selecting one rectifier the green indicator of the corresponding rectifier will blink If the rectifier com...

Страница 30: ...Lostie Press to confirm the alarms If the interfered rectifiers are reduced you can clear this alarm manually 1 AC AC SPD Fault AC SPD fault is the alarm of Digital 1 2 Digital Alarm 3 AC High 4 AC LO...

Страница 31: ...he first system information page 4 6 Maintenance Note Be careful BLVD operations may result in power interruption 1 At the battery basic parameter setting page see Figure 4 24 change the battery manag...

Страница 32: ...ode from Manual to Auto And then press ESC to return to the system information page 4 7 Setting The system parameters are divided into seven kinds alarm battery AC DC rectifier system and communicatio...

Страница 33: ...ry temperature higher than the setting of Temp Observation None High Temp alarm point 11 Batt Temp Low Alarm Battery temperature lower than the setting of Temp Observation None Low Temp alarm point 12...

Страница 34: ...bigger than 1V Observation None 42 Maintain Alarm Exceed the set maintain time Observation None 43 Rectifier Lost The controller has detected a reduction in the number of running rectifiers Major Non...

Страница 35: ...tery basic parameter setting page as shown in Figure 4 24 Sys Mode Auto Bat Fuse 0 Capacity 600Ah Bat Shunt 1 Y Bat Shunt 2 N Shunt Coeff Current 500A Volt 75mV Figure 4 24 Battery basic parameter set...

Страница 36: ...Volt 43 2V Select Voltage when the controller detects that the battery voltage is lower than the preset LVD2 Volt Charge management parameters At the BAT Settings page press or to select Charge menu...

Страница 37: ...t charge The battery charging voltage is the preset Boost and the charging time is the preset Cyclic Boost Time Cyc Boost Time 30min 2880min 720min Boost Limit Time 60min 2880min 1080min To ensure saf...

Страница 38: ...Cyc Test En is set to Y the power supply system will test the battery in this set time 04 01 00 00 07 01 00 00 10 01 00 00 Short Test Enable Y N Y Whether using Short Test function Short Test Alarm 1A...

Страница 39: ...ler will raise an alarm The Batt T H1 must not be higher than the Batt T H2 Batt T H1 40 C 100 C 50 C Batt T L1 40 C 100 C 0 C The controller will raise an alarm when the detected battery temperature...

Страница 40: ...Shunt Coeff Current 1A 5000A They can be reset when the shunt options are SET in the system with load shunt Shunt Coeff Volt 1mV 500mV 4 7 5 Rectifier Settings At the Settings page press or to select...

Страница 41: ...Continue ESC Quit Figure 4 35 Prompt page about resetting system Press ESC to cancel the resetting Press ENT to confirm the resetting in this time all the parameters will resume the default value It...

Страница 42: ...icate in telecom protocol BaudRate 1200bps 9600bps 9600bps Make sure the baud rates of both the sending and receiving parties are the same IP Subnet Gate Set according to actual instance CallbackTime...

Страница 43: ...under power on state and power off state it can be set according to actual requirement Rect Work 30 90 80 Output capacity percentage More rectifiers will startup to work when larger than this setting...

Страница 44: ...of indicators Indicators Color Normal state Fault state Fault reason Power indicator Green On Off There is no input and output power supply Blinking The background makes operation to the rectifier Pr...

Страница 45: ...00Vac the rectifier can output the maximal power 4 Temperature limiting power In the normal input status of the rectifier the rectifier can work normally and output the maximum power 1740W under the t...

Страница 46: ...that the average current of the rectifier is bigger than 6A 20 of rated current and the error between the rectifier current and the average current is bigger 4 8A 16 of rated current In this point the...

Страница 47: ...rrent limiting Power factors and THD Power factors 0 98 0 99 0 99 THD 5 Noise index Peak peak noise Reference standard YD T7314 4 3 4 Phone sophomorically weighted noise Reference standard YD T731 200...

Страница 48: ...onse time 200 s Overshoot 5 Start up time select the startup mode through the controller Normal startup the time delay from AC power up to rectifier output is less than 5s Gradual onset of output The...

Страница 49: ...does not affect the system operation However the rectifier will stop operation when the mains voltage is more than 305V Therefore if the power supply is constantly over voltage the mains power network...

Страница 50: ...Fault Fault estimation The symptoms of usual rectifier faults include green indicator run indicator off yellow indicator protection indicator on yellow indicator blink red indicator fault indicator o...

Страница 51: ...ard any alarms associated with this system 2 Refer to Replacing rectifier in the following section to remove the rectifier from the rack 3 Place the rectifier on a static safe work surface Connect an...

Страница 52: ...imate fault causes 1 Remove the fixing screws of the cover plate of the PCB board 2 Estimate fault causes according to the indicator status of the PCB board as listed in Table 6 3 Table 6 3 controller...

Страница 53: ...ws of the PCB board and replace the PCB board Note that the screwdriver should be prevented from touching the bare parts of the signal cables to prevent short circuit 6 Connect the signal cables in re...

Страница 54: ...input over voltage protection point AC input under voltage alarm point Default 180Vac 5Vac configurable through controller AC input under voltage alarm recovery point Default 190Vac 5Vac 10Vac higher...

Страница 55: ...nd negative polarities respectively The test interval is not smaller than 1min It can also withstand one event of simulated lightning surge current of 40kA at 8 20 s Acoustic noise 60dB A When the amb...

Страница 56: ...m User Manual Appendix 2 Engineering Diagram 600 56 172 2000 600 56 172 2000 Figure 1 Engineering diagram of NetSure 531 AC1 Y1 unit mm Figure 2 Engineering diagram of NetSure 531 AC1 Y6 unit mm 600 5...

Страница 57: ...oltage as standard when the battery voltage drops to the set value the loads and the batteries will be disconnected LVD2 Volt 43 2V Charge management Float 42V 58V 53 5V Battery float charging voltage...

Страница 58: ...Test Enable Y N N Whether using Stable Test function Stable Test Current 0 9999A 9999A Battery dischaging current under stable test Temperature coefficient Center Temp 10 C 40 C 25 C FC BattTemp Cente...

Страница 59: ...ervoltage occurs in the rectifier The rectifier with least address has this function If the overvoltage persist for 60s the function will be canceled automatically ACCurrLim 1A 50A 30A The controller...

Страница 60: ...rk when larger than this setting percentage Rect Limit 1 30 1 Minimum number of the rectifier Fast settings System Type 24V 100 24V 300 24V 500 24V 1000 24V SET 48V 100 48V 300 48V 500 48V 1000 48V SE...

Страница 61: ...sition En Y HVSD Default V Walk in On Rectifier Settings Interval T 0s AC OverV On N System Settings Lang Date Chinese System Type ComDownLoad Reset PWD Reset Para See Figure 7 Note 1 Status informati...

Страница 62: ...t Test Short Test Cyc Test Battery1 current Battery1 remaining capacity AC voltage System Power Cyc BC After Bat Temp Amb Temp Battery2 current Battery2 remaining capacity Bat Fuse Shunt Coeff Current...

Страница 63: ...er Manual Appendix 5 Schematic Diagram QF1 L1 L2 PE SPD1 L3 N J1 DC AC Rect 1 DC AC Rect 2 DC AC Rect 3 DC AC Rect 4 DC AC Rect 5 DC AC Rect 6 DC AC Rect 7 DC AC Rect 8 DC AC Rect 9 DC AC Rect 10 DC A...

Страница 64: ...56 Appendix 6 Wiring Diagram NetSure 531 AC1 Power Supply System User Manual Appendix 6 Wiring Diagram 32 31 2 1 6 1 5 9 Figure 7 Wiring diagram 1 of NetSure 531 AC1...

Страница 65: ...Appendix 6 Wiring Diagram 57 NetSure 531 AC1 Power Supply System User Manual Wiring diagram 2 of NetSure 531 AC1...

Страница 66: ...58 Appendix 6 Wiring Diagram NetSure 531 AC1 Power Supply System User Manual Wiring diagram 3 of NetSure 531 AC1...

Страница 67: ...CycBC Cyclic Boost Charging Con Alarm Voice Control Alarm Voice Hist Alarm Historical alarm HVSD High Voltage Shutdown InitParam Initialize Parameters InitPWD Initialize Password LLVD Load Low Voltag...

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