Vermont Castings WinterWarm Small Insert 2080 Скачать руководство пользователя страница 5

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WinterWarm Small Insert

2000888

  When the insert is installed in a factory-built fire-
place:

• 

The factory-built chimney must meet type HT  
requirements of UL 103, ULC S629M or UL 127- 
1988, or be re-lined from the insert to the    
chimney top.

General Considerations / U.S.

• 

While not required in most jurisdictions in the 
U.S., CFM Corporation strongly recommends a 
full stainless steel chimney liner be installed for-
mthe insert to the chimney top to increase overall 
performance and reduce yearly maintenance.

• 

A masonry chimney must be well-constructed 
and must meet minimum code requirements.  
The chimney flue should have a code-approved 
liner made of masonry or pre-cast refractory 
tiles, straight or flexible stainless steel pipe, or a 
poured-in-place liner. An unlined chimney must 
be relined professionally.

• 

The chimney must have a nominal flue size of 6” 
(150mm) diameter, but no greater than 3 times  
larger.  A chimney larger than this must be re-
lined. 

Be aware that a chimney originally designed for fire-
place use may perform differently when used to vent 
an air-controlled appliance such as your WinterWarm 
Small Insert - even if the flue is less than 3 times larger 
than the flue collar. For example, a chimney on an 
outside wall may not heat up enough to sustain an 
adequate draft. Such a flue can often be improved if it 
is relined to reduce its size and/or insulated to keep it 
warmer.

• 

A positive flue connection must be made be-
tween the Insert and the first masonry tile or 
prefabricated metal chimney section. A positive 
flue connection consists of a plate that seals or 
replaces the fireplace damper and a section of 
chimney connector that passes through the plate 
into the chimney. The chimney connector must be 
a minimum equivalent to a 6” (150 mm) diameter 
opening and must be 24 gauge or heavier stain-
less steel.

Chimney Connection systems are available from a 
variety of manufacturers. Your Vermont Castings dealer 
can recommend a system that will best meet the re-
quirements of your particular installation.

Sealing Requirements / U.S.

• 

The chimney must be sealed off from room air, 
either by a plate at the damper level or by sealing 
the fireplace opening.

• 

Unused openings to the flue must be sealed with 
masonry to the thickness of the chimney wall.  
Openings sealed with pie plates or wallpaper are 
a hazard. In the event of a chimney fire, flames 
and smoke may be forced from the openings. 

Canada

In Canada (CAN/CSA-B365-M91, Section 5),  wheth-
er installed in a m or factory built  fireplace:

• 

A full chimney liner meeting ULC S635, Class III 
(stainless steel) must be installed from the insert 
to the chimney top, and securely attached to 
both. The damper may be removed to accommo-
date the liner.  

• 

The opening of the fireplace around the insert 
must be sealed to prevent room air passing to the 
fireplace cavity.

• 

Existing air-circulation chambers in a fireplace 
with a steel liner may not be blocked.

• 

Provision must be made for removal of the insert 
to clean the chimney flue.

• 

A permanent metal warning label must be affixed 
to the back of the fireplace stating the fireplace 
may have been altered to accommodate the in-
sert, and may be unsafe to use as a conventional 
fireplace. (A Fireplace Modification Tag is includ-
ed in the hardware bag inside the WinterWarm 
Small Insert.)

Minimum Fireplace Dimensions

The WinterWarm Small Insert will fit most masonry and 
factory-built fireplaces. To confirm that it will fit yours, 
measure the lintel depth, plus the height, width, and 
depth of your fireplace and hearth. Compare them to 
the measurements in the accompanying chart.  If you 
choose to install a new hearth over an existing fireplace 
hearth, be sure to take its thickness into consideration 
when measuring both front and back height of the 
fireplace.  
The unit can be installed virtually flush with the fireplace 
opening or it can extend up to 6

³⁄₄

” (172mm) onto the 

hearth. Figure 3 gives minimum and maximum dimen-
sions for fireplaces which will accommodate the Winter-
Warm Small Insert.  

NOTE: 

 The clearance between the WinterWarm Small 

Insert and the mantel, top trim and side trim cannot be 
reduced by installing shields.
Another requirement to consider is the clearance for 
movable items such as tables, bookcases, rugs, fur-
nishings, and your woodbox.  All combustible materials 
of this type should be a minimum of 48” (1220mm) from 
the front surface of the WinterWarm Small Insert.  Be 
sure that family members are aware of this requirement 
as well, so they too will keep objects a safe distance 
from the WinterWarm Small Insert. 

Содержание WinterWarm Small Insert 2080

Страница 1: ...LIANCE IS NOT PROPERLY INSTALLED OPERATED AND MAIN TAINED A HOUSE FIRE MAY RESULT TO REDUCE THE RISK OF FIRE FOLLOW THE INSTALLATION INSTRUCTIONS FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA Homeowner s Installation and Operating Manual ...

Страница 2: ...lation you have chosen you can count on years of comfortable heating and pleasurable fire view ing if you operate and maintain it according to the directions in this Owner s Guide The WinterWarm Small Insert has been tested and listed by Inchcape Testing Services Warnock Hersey Inc of Middleton Wisconsin according to ANSI UL 1482 for the United States and ULC S628 for Canada The WinterWarm Small In...

Страница 3: ...g on how the unit is operated and the type and moisture content of the fuel used Figure shown is based on maximum fuel con sumption obtained under laboratory conditions and on average efficiencies These values are based on operation in building code conforming homes under typical winter climate conditions in New England If your home is of nonstan dard construction e g unusually well insulated not i...

Страница 4: ...meeting standards for both the firebox and chimney Review the owner s manual and inspect the fireplace for metal tags or labels which give information concerning installation of inserts into the factory built fireplace Codes may permit removal of the damper in order to install a chimney liner Codes may also permit removal of external trim pieces which do not affect the operation of the unit as long a...

Страница 5: ...ce opening Unused openings to the flue must be sealed with masonry to the thickness of the chimney wall Openings sealed with pie plates or wallpaper are a hazard In the event of a chimney fire flames and smoke may be forced from the openings Canada In Canada CAN CSA B365 M91 Section 5 wheth er installed in a m or factory built fireplace A full chimney liner meeting ULC S635 Class III stainless steel m...

Страница 6: ...r more details on mantel and top trim see Note below Where side trim extends more than 2 50mm from the fireplace facing the side clearance must be no less than 20 525mm Measure the side clearance C from the exact center of your fire place opening on the hearth X Measure the top trim B and or mantel clearances A from the finished hearth surface Measure the front clearance to furnishings etc from the fi...

Страница 7: ...hearth irregularities Optional Surround Packages Custom made surround panels may be made from any noncombustible material CFM Corporation offers both steel and cast iron Sur round panel kits each in two sizes Enclosure Area Steel Surround Trim Kits 6 2970 36 x 27 927 x 686 mm 10 2971 44 x 31 1130 x 787 mm Cast Iron Surround Trim Kits 7 2972 40 x 28 1016 x 724 mm 10 2973 45 x 31 1143 x 787 mm Insta...

Страница 8: ...rebox Position the firebox so the flue collar lines up with the connector Use the leveling screws at the front of the Insert to adjust the level Route the power cord to the side nearest the power supply and test the fans 1 35mm FP1097 WWsi starter pipe 4 3 01 djt FP1097 Fireplace Front Fig 8 Install the threaded rod inside the Starter Pipe not a supplied item starter pipe is available from the Chimn...

Страница 9: ...amount of heat desired Fig 9 To complement the manual setting of the air control the WinterWarm Small Insert has an internal automatic thermostat that ensures an even delivery of heat at the manual setting you select 2 00 High 3 00 Medium 4 00 4 30 Low FP1100 WWsi air control settings 4 03 01 djt Primary Air Control Lever FP1100 Fig 9 Settings for the primary air control range from 2 00 high burn ...

Страница 10: ...se excessive temperatures in the WinterWarm Small Insert and could even damage the combustor On the other hand too little draft can cause backpuffing into the room and or the plugging of the chimney or combustor How do you know if your draft is excessively high or low Symptoms of too much draft include an uncontrol lable burn or glowing red cast iron A sign of inadequate draft is smoke leaking into...

Страница 11: ...and cause smoke to spill into the room Coal smoke also can poison the catalyst so that it won t operate properly In general the fire must be sufficiently well established to ensure that catalytic activity is initiated When first starting a fire a medium to high firing rate must be maintained for at least twenty minutes This ensures the stove catalyst and fuel are all stabilized at the proper operating ...

Страница 12: ...2mm has formed close the damper to activate the combustor To ensure continued operation of the combustor let the fire burn hot for an additional ten to fifteen minutes after the damper is closed 5 Close the primary air control to a medium low set ting The fire volume will diminish immediately but the WinterWarm Small Insert will continue to heat up Maintain control of the fire using the primary air co...

Страница 13: ... hot coals and must be treated with extreme care Before replacing the ash pan clear away any ash that has spilled over the sides and back of the pan Replace the ash pan and close the ash door and front door FP1103 Ash door 4 04 01 djt Ash Pan Ash Chamber Door Load Door FP1103 Fig 13 Wear heavy stove gloves if it is necessary to handle the ash when hot coals are present Empty the ash pan regularly ...

Страница 14: ... with water will work in most cases Use a glass cleaner especially made for this purpose only if deposits are specially heavy If heavy deposits are a frequent occurrence however evaluate your operating techniques Do not use abrasive cleaners Rinse the glass thoroughly Dry the glass completely NOTE The WinterWarm Small Insert glass is coated with a special material on one side that helps reflect hea...

Страница 15: ...not solved replace the damper gasket Instructions are on Page 16 IMPORTANT NOTES Do not operate the WinterWarm Small Insert if the glass is damaged or broken The glass used in your WinterWarm Small Insert is coated with a special material on one side that reflects heat back into the fire chamber To re place new glass correctly look along the edge of the glass for a printed notice that reads THIS SID...

Страница 16: ...all but a couple inches from the end before you trim the end to an exact fit Replacing the Insert s Door Gaskets Remove the door by lifting it straight up from its hinge pins Lay it face down on a padded surface Remove the glass Follow the instructions for removing and replacing glass which start on page 15 Replace gaskets Follow steps 1 4 above Replace the glass Replace the door Replacing the Damp...

Страница 17: ...oke with steam from wet wood If this test indicates a problem consider other possible factors as well such as the time of year or a change in the quality of your fuel In spring and fall draft is weaker than it is in colder winter weather and fires can burn sluggishly Small hot fires are a good solution under these conditions Burning green insufficiently seasoned wood will result in poorer performance...

Страница 18: ... Avoid Creosote Your WinterWarm Small Insert has been designed to minimize creosote build up Regular chimney inspection and maintenance however must still be performed For safety good stove performance and to protect your chimney and chimney connector inspect your chimney and chimney connector on a regular schedule Clean the system if necessary Failure to keep the chimney and connector system clea...

Страница 19: ...e round brush and enough rods to clean the entire length of the flue If you can t do the chimney inspection yourself con tact your local Vermont Castings Authorized Dealer or engage a professional chimney sweep to perform the inspection and cleaning of the chimney Reverse the procedure to re install the firechamber Fireplace System Maintenance Schedule Fireplace Daily Ash should be removed before th...

Страница 20: ...gases and because of the many surfaces provides more places for creosote and fly ash to deposit It is important to follow the operating instructions in order to minimize these deposits and to periodically inspect your catalyst for signs of blockage Masking and Poisoning While the catalyst itself does not enter into the combus tion process it is possible for certain elements such as lead and sulfur ...

Страница 21: ...tem Description Part Number Item Description Part Number 1 Bottom 1301332 2 Bottom Leg 1301341 3 Shadow Tray 1301321 4 Air Valve Primary 1601570 5 Clip Glass 1601396 6 Right Side 1301317 7 Left Side 1301318 8 Primary Air Cover 1301324 9 Back 1301328 10 Catalyst Block 30001153 11 Refractory Assembly 1602527 12 Throat Hood 30001649 13 Fiberglass Gasket 1203588 14 Wedge 1301340 15 Catalyst Fireback 1...

Страница 22: ...Gasket 5 16 Adhesive Backed 1203591 59 Door Handle Assy 30002717 60 Door Handle Pawl Assy 5004025 61 Access Plug 1602516 62 Shield Primary Air 30002433 For parts and information about your insert contact your Vermont Castings authorized dealer For the name of the dealer nearest you contact CFM Corporation 2695 Meadowvale Blvd Mississauga Ontario Canada L5N 8A3 800 525 1898 Shell Enamel Parts Winte...

Страница 23: ...Date of failure of catalyst 4 Any relevant information or circumstances regarding determi nation of failure 5 In addition the owner must return the failed catalyst Exclusions Limitations 1 This warranty is transferable however proof of original retail purchase is required 2 This warranty does not cover misuse of the stove Misuse includes overfiring which will result if the stove is used in such a m...

Страница 24: ... CFM Corporation 2695 Meadowvale Blvd Mississauga Ontario Canada L5N 8A3 800 668 5323 www cfmcorp com CFM Corporation ...

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