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Merrimack Large Insert

30004671

Automatic Setback Control

The automatic setback air control is used when starting or 

reviving a fire and provides an increased flow of combustion 

air to the fire until the firebox is sufficiently heated. This air 

supply automatically resets to the desired air setting, taking 

the guesswork out of operating the stove. 
Figure 9 shows the automatic setback control. Move the 

primary air control lever all the way to the left. Push the 

primary control about one more inch to the left to open the 

air shutter (the lever will spring back automatically when 

released). The shutter will remain open only if the stove is 

below its proper operating temperature. Once open, the 

primary air control lever may be adjusted to any desired 

position. Once the stove heats up to its proper operating 

temperature, you will here a clicking sound confirming the 

shutter has closed. This returns the stove to the output 

setting of the primary air control.
This feature is primarily intended for reloading the stove 

when lower air settings (low heat output) are desired, but 

it is also useful any time the firebox is too cool for proper 

combustion or when freshly added wood does not ignite 

readily.

For maximum efficiency and performance, the Merrimack 

insert should always have visible flames in newly added 

wood, either within the fuel pile or near the roof of the 

firebox.  Wood  moisture,  piece  size,  draft,  weather  and 

firebox temperature will all have an effect on how quickly 

flaming  occurs.  The  automatic  setback  air  control  is  a 

convenient feature allowing more user flexibility and ease 

of operation.

Burn Only High-Quality Wood

The Merrimack Large Insert is designed to burn natural 

wood only;  do not burn fuels other than that for which it 

was designed.  

You'll enjoy the best results when burning wood that has 

been adequately air-dried.  Avoid burning "green" wood 

that has not been properly seasoned or cordwood that is 

more than two years old. 
The best hardwood fuels include oak, maple, beech, ash, 

and hickory that has been split, stacked, and air-dried 

outside under cover for at least one to two years.  
For areas that do not have a supply of hardwood, com-

monly burned softwoods include tamarack, yellow pine, 

white pine, Eastern red cedar, fir, and redwood.  These 

too should be properly dried.  

Your Merrimack Large Insert will accept wood up to 22" 

(559 mm). Longer wood pieces work better than short ones.
Wood should be stored under cover to maintain dryness. 

Even for short-term storage, however, keep wood a safe 

distance from the heater and keep it out of the areas around 

the heater used for re-fueling and ash removal. 

Use the Air Control Settings

 that Work Best for You

No single air control setting will fit every situation. Settings 

for each installation will differ depending on the quality of 

the fuel, the amount of heat desired, and how long you 

wish the fire to burn.  

The control setting also depends on your particular "draft," 

or the force that moves air from the stove up through the 

chimney. Draft is affected by such things as the length, 

type, and location of the chimney, weather, local geography, 

nearby obstructions, and other factors.
Too much draft may cause excessive temperatures in the 

Merrimack Large Insert, and could even damage internal 

components. On the other hand, too little draft can cause 

backpuffing into the room or a very sluggish fire.

How do you know if your draft is excessively high or low? 

Symptoms of too much draft include an uncontrollable 

burn or glowing-red cast iron. A sign of inadequate draft is 

smoke leaking into the room through the stove or chimney 

connector joints, low heat, and dirty glass.
In some newer homes that are well-insulated and weather-

tight,  poor  draft  may  result  from  insufficient  air  in  the 

house. In such instances, an open window near the stove 

on the windward side of the house will provide the fresh 

air needed.  

When first using the stove, keep track of the settings of 

the air controls. You will quickly find that a specific setting 

will give you a fixed amount of heat.  It may take a week 

or two to determine the amount of heat and the length of 

burn you should expect from various settings.
Most installations do not require a large amount of combus-

tion air, especially if adequate draft is available.  

Do not for 

any reason attempt to increase the firing of your heater 

by altering the air control adjustment range outlined 

in these directions.

Use the following primary air control lever and fan speed 

control lever settings as a starting point to help determine 

the best settings for your installation.  

Merrimack Large Insert Control Settings

 

Primary Air 

Air Circulation

 Burn 

Control 

Fan 

Control

 Rate 

Setting  Speed 

Position

 

High 

Fully left 

High 

Horizontal

  Medium 

1" from  

Low 

Turn clockwise 

 

  full right
 

Low 

Fully right 

Off  Turn counterclockwise

Содержание Merrimack Large

Страница 1: ...dons que nos appareils de chauffage au bois soient installés et entretenus apr des professionnels qui ont été accrédités aux É U par le National Fireplace Institute NFI comme étant des spécialistes du NFI en matière d appareilsde chauffage au ois ou qui sont accrédités au Canada dans le cadre du Programme de formation technique en énergie du bois WETT 4671 Merrimack cover 227 S 37 6 2 Merrimack La...

Страница 2: ...nsforms a traditional masonry fireplace into a powerful heater You can count on years of comfortable heating and pleasurable fire viewing if you operate and maintain it according to the directions in this Owner s Guide This Insert has been tested and listed by OMNI Test Laboratories of Portland Oregon to UL1482 1996 R2006 for the United States and ULC S628 93 for Canada This Insert is listed to an...

Страница 3: ... value can vary depending on how the unit is oper ated and the type and moisture content of the fuel used The figure shown is based on maximum fuel consumption obtained under laboratory conditions and with average efficiencies These values are based on operation in building code conforming homes under typical winter climate conditions in New England If your home is of nonstandard construc tion e g...

Страница 4: ...ey Height U S and Canada Chimney height should be no less than 15 4 5 m above the hearth and no more than 35 10 5 m The chimney should extend at least 3 914 mm above the highest point where it passes through a roof and at least 2 610 mm higher than any portion of a building within 10 3 m Fig 2 DO NOT CONNECT YOUR MERRIMACK LARGE IN SERT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE Installation U S ...

Страница 5: ... label must be affixed to the back of the fireplace stating the fireplace may have been altered to accommodate the insert and may be unsafe to use as a conventional fireplace A FireplaceModificationTagisincludedinthehardware bag inside the Merrimack Large Insert Minimum Fireplace Dimensions The Merrimack Large Insert will fit many fireplaces To confirm that it will fit yours measure the lintel dep...

Страница 6: ... finished hearth surface Measure the front clearance to furnishings etc from the fireplace face Fig 4 Observe these clearances to combustible trim Hearth Requirements In some fireplaces the hearth in front of the fireplace open ing is brick stone slate or some other non combustible material that is in direct contact with concrete poured over earth These are the only hearths that are considered non...

Страница 7: ...nd which orientation will work best for your application ST1002 Vent system components 3 08 ST1002 Fig 6 Components of the venting system Flexible Flue Liner Flex Liner Adapter if required Adjustable 26 or verti cal Flue Collar w Inte grated Draw Down Bar Top of the Insert Around Flue Opening Washers 1 4 Dia 1 4 20 Hex Nuts In most applications cleaning of the chimney system will be easiest from t...

Страница 8: ...out the home is strongly advised even if not re quired by building codes or insurance regulations It is a good idea to install a smoke detector in the living ar eas and each bedroom Follow the smoke CO detector manufacture s placement and installation instructions and maintain regularly You may not however wish to install a detector in the immediate vicinity of the Montpelier insert Depending on t...

Страница 9: ...e Insert has an integral convection air blower that ensures an even delivery of heat at the manual setting you select ST1157 primary air control Air Control Lever ST1157 Open Control Lever to the Left Closed Control Lever to the Right Fig 10 The air control lever controls the amount of air enter ing the firebox FP2493 Merrimack controls Air Control Lever Fan Speed Control Behind louvre FP2493 Fig ...

Страница 10: ...imack Large Insert will accept wood up to 22 559 mm Longer wood pieces work better than short ones Wood should be stored under cover to maintain dryness Even for short term storage however keep wood a safe distance from the heater and keep it out of the areas around the heater used for re fueling and ash removal Use the Air Control Settings that Work Best for You No single air control setting will...

Страница 11: ... when the Merrimack Large Insert is vented to an exterior masonry chimney or when you are just starting a fire NOTE Effectiveness of a top down method to start a fire Smoke emissions when starting a fire can be difficult to control because the insert is not yet heated to its optimum temperature One method of reducing emissions during a cold start up is the use of a top down kindling procedure In t...

Страница 12: ...asier to heat than a drafty home in the far north in which a Merrimack Large Insert is installed on an exterior wall at the end of a long house In Fireplace Insert installations over sized chimneys can produce less effective results than those that are properly sized and interior chimneys usually perform better than those located outside the house Different results may be experienced even in the s...

Страница 13: ...the glass use the following procedure Be sure the glass is completely cool Cleaning with water will work in most cases Use a glass cleaner especially made for this purpose only if deposits are specially heavy If heavy deposits are a frequent occurrence however evaluate your operating techniques Do not use abrasive clean ers Rinse the glass thoroughly Dry the glass completely Adjust the Door Latch ...

Страница 14: ...ts Gasket Size And The Parts It Seals 3 8 1203589 Door to the front 4 5 3 8 30002422 Firebox parts 3 16 1203556 Glass to the door 4 6 To change a gasket wait until the fire is out and the stove has cooled Wear protective eyewear and a dust mask The procedure is the same for all gaskets 1 Remove the existing fiberglass gasket by grasping an end and pulling firmly 2 Use a wire brush or the tip of a ...

Страница 15: ...ect the chimney let the Merrimack Large Insert cool completely Then using a strong light sight up through the flue collar into the chimney flue The fiber baffle will need to be removed gently to view inside the connector pipe If it is necessary to remove the firechamber to inspect or clean the chimney this is how to do it Let the Merrimack Large Insert cool Disconnect the fan power cord You may wi...

Страница 16: ...lp determine when replacement is necessary Thoroughly clean the chimney For parts and information about your insert contact your Vermont Castings authorized dealer For the name of the dealer nearest you contact Vermont Castings Group 149 Cleveland Drive Paris KY 40361 800 668 5323 Optional Accessories In the event of component failure it is very important to replace with equipment equivalent to th...

Страница 17: ...t 16 Lattice Front Bottom Refer to Enamel Chart Ref Description Part Number 17 Mantel Refer to Enamel Chart 18 Air Cover Plate 30004640 19 Collar Flue 30004317 20 Fan Kit Assy 30004669 20a Replacement Blower Only 30004412 20b Snapstat Wire Assy 30004406 20c Rheostat and Wire Assy 30004407 20d Power Cord 1601482 20e Snapstat 30005236 20f D Knob 1604419 21 Side Panel Left Refer to Enamel Chart 22 Si...

Страница 18: ...ound 30004675 45 Cover Power Cord 30004379 46 Automatic Air Setback Assy 30004999 47 Bracket Mantel 30004679 48 Front Hinge TR BL 30004945 49 Front Hinge TL BR 30004950 50 Disk 30005050 51 Throttle Lever 30005051 Merrimack Large Insert continued Ref Description Part Number 52 Spring 30005052 53 Bracket Upper Lattice 30004676 54 Bracket Door Hinge 30004947 55 Glass Right IR coated 30004654 56 Glass...

Страница 19: ... chemically treated wood or any fuel not recommended in the Owners Guide 4 This warranty does not cover a stove repaired by someone other than a Vermont Castings Authorized Dealer 5 Damage to the unit while in transit is not covered by this warranty but is subject to a claim against the common carrier Contact Vermont Castings Authorized Dealer from whom you purchased your stove or Vermont Cast ing...

Страница 20: ...149 Cleveland Drive Paris Kentucky 40361 www vermontcastingsgroup com ...

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