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Dura 5 - 35 

4.0v-06.2013 

11 | Page 

5.4 

Assembling the pump 

5.4.1 

Assembling pump case 

 

Using a bearing press, press the bearings squarely 
into the front and rear of the pump body until they 
locate on the shoulders in the pump housing. 

 

 

 

 

 

 

 

 

 

Figure 4 

Inserting shaft seal 

1. 

The shaft seal should be pressed squarely on top of 
the inner bearing with the sprung lip facing into the 
pump cavity. 

2. 

Screw in the case blanking plugs. 

3. 

Fit the lifting eye to the case. 

4. 

It is also important at this point to attach the filler tube 
to the back of the pump as it could be difficult to attach 
once the Geared  Motor  Unit (GMU)  is in place. Line 
the thread of the breather tube with PTFE tape and 
tighten into position to give a leak free seal.

 

 

 

 

 

 

 

 

Figure 5 

Fitting the filler tube 

5. 

Mount the framework to pump housing using four of 
the cap head bolts and torque-tighten 

(Refer Table 11 

for torque figures) 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 6 

Fitting the frames 

5.3.2 

Installing the drive shaft 

1. 

Apply some triple life bearing grease (Roccol 
Sapphire2) to the drive shaft before assembly. 

 

 

 

 

 

 

 

 

 

Figure 7 

Applying lubricant on the drive shaft 

 

2. 

Gently press the drive shaft through the bearing 
assembly. 

 

 

 

 

 

 

 

 

 

Figure 8 

Installing the drive shaft 

 

Содержание Dura 10

Страница 1: ...Version 4 0v 06 2013 Print No 01 Peristaltic Industrial Hose Pump Operating Manual Dura 5 7 10 15 25 35...

Страница 2: ...No 01 Dura 5 7 10 15 25 35 The information in this document is essential for the safe operation and servicing of Verderflex Dura pumps This document must be read and understood thoroughly prior to ins...

Страница 3: ...trical connection 5 5 1 Connecting to power supply 5 6 Installing the Hose 5 6 1 Inserting the hose 5 6 2 Fitting the port flange Standard assembly 5 6 3 Fitting the port flange Split flange assembly...

Страница 4: ...the equipment also available for later reference Ensure that personnel read and follow the instructions in this manual and the other applicable documents especially all safety instructions and warning...

Страница 5: ...al condition Only use the pumping system as intended fully aware of safety and risk factors involved and in adherence to the instructions in this manual Keep this manual and all other applicable docum...

Страница 6: ...dling hazardous pumped liquids e g hot flammable poisonous or potentially harmful Use appropriate personal protective equipment when carrying out any work on the pump 2 3 2 Lubricants Ensure that the...

Страница 7: ...14 Drive shaft 3 Front cover 9 Lifting eye 15 Frames 4 Hose 10 Port flange 16 Gearbox 5 Rotor 6 Lip seal 11 Bearings 12 Crescent clip 17 Motor 3 4 Bearings and Lubrication Pump To be filled at instal...

Страница 8: ...Report any transport damage to the manufacturer distributor immediately 3 Retain the pallet if any further transport is required 4 Dispose all packaging material according to local regulations 4 1 2...

Страница 9: ...local regulations Neutralize residues of pumped liquid in the pump Dispose of the pump unit and associated parts in accordance with statutory regulations 5 Installation and connection NOTE Material d...

Страница 10: ...e section adjacent to the port flanges 5 3 4 Optimizing cross section of pipe work 1 Avoid bending radii of less than 1 5 times the nominal pipe diameter 2 Avoid abrupt changes of cross section along...

Страница 11: ...to attach the filler tube to the back of the pump as it could be difficult to attach once the Geared Motor Unit GMU is in place Line the thread of the breather tube with PTFE tape and tighten into pos...

Страница 12: ...the front cover The O ring should sit securely in the groove located around the front of the pump housing A small amount of grease may be required to hold the O ring in place The front cover should bo...

Страница 13: ...the gearbox before attempting to fit it onto the drive shaft Figure 15 Fitting the torque arm 2 Grease the shaft before fitting the GMU Figure 16 Preparing the drive shaft for installing gearbox 3 Ali...

Страница 14: ...gure 21 Inserting Hose 1 Add some lubricant to the pump housing 2 Lubricate the hose generously with Verderlube Verdersil 3 Insert the hose into the lower port 4 Run the pump forward until the hose is...

Страница 15: ...ared on the thread Figure 24 Installing the split flange 5 6 4 Filling the pump with lubricant The safety data sheets for both Verderlube and Verdersil are available from the manufacturer for compatib...

Страница 16: ...pipe connections are leaking 6 Perform a second flush by running the pump 10 20 revolutions with pumped liquid to remove residue and water inside the pump 6 1 3 Switching off NOTE Risk of dead headin...

Страница 17: ...ng on the behaviour of the pumped liquid dismounted Isolate the motor from its power supply and secure it against unauthorized switch on put into storage Follow the storage instructions 8 Storage Tab...

Страница 18: ...etely before starting any repair work WARNING Risk of injury and poisoning due to hazardous pumped liquids Use protective equipment when carrying out any work on the pump 7 1 Inspections The inspectio...

Страница 19: ...led intervals during operation Motor instruction manual Check pump for unusual temperatures or noise in operation Daily visual inspection Scheduled intervals during operation Check pump gearbox and be...

Страница 20: ...nated Electrical connections disconnected and motor locked out against being switched on again Pump cooled down Auxiliary systems shut down depressurized and emptied Before dismounting the pump mark t...

Страница 21: ...aining lubricant WARNING Slip hazard due to spilt lubricant Care must be taken when lubricant is drained into a container Dispose of used lubricant in accordance with local laws and good environmental...

Страница 22: ...Nitric Acid HNO3 solution at up to 60 C 2 Second flush 4 Caustic soda NaOH solution and eventually steamed open ends for 15 minutes at up to 110 C EPDM Hoses 1 First flush 2 0 Nitric Acid HNO3 solutio...

Страница 23: ...malfunctions If malfunctions occur which are not specified in the following table or cannot be traced back to the specified causes please consult the manufacturer Possible malfunctions are identified...

Страница 24: ...rect shoe shimming Consult the manufacturer to check pump selection Suction line too long Consult the manufacturer Pump speed too high Consult the manufacturer Suction line bore too small Consult the...

Страница 25: ...sing to casing 90 Nm Gearbox to bearing housing 65 Nm Motor to gearbox 90 Nm Frames to casing 90 Nm Tab 11 Pump fastener tightening torques 10 1 4 Preservatives Use e g RUST BAN 335 or similar preserv...

Страница 26: ...ng gearbox 5 4 4 Figure 17 Aligning the drive shaft 5 4 4 Figure 18 Fastening the torque arm 5 4 4 Figure 19 Motor gearbox assembly 5 4 4 Figure 20 Electrical connection 5 5 2 Figure 21 Inserting hose...

Страница 27: ...ow Designation Dura 05 Dura 07 Dura 10 Dura 15 Dura 25 Dura 35 EC directives 1 Machine Directive 2006 42 EC 2 Low voltage directive 2006 95 EC 3 EMC directive 2004 108 EC Applicable harmonized norms 1...

Страница 28: ...Dura 5 35 4 0v 06 2013 28 Page...

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