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EXPLANATION OF HYDRAULIC VALVE SYSTEM

OVERVIEW

This proportional crane utilizes a proportional valve, which controls the rate at which the hydraulic fluid flows
through the valve bank.  When the proportional valve is fully closed, hydraulic fluid bypasses the valve bank and
returns directly to the tank.  When the proportional valve is fully open, hydraulic fluid cycles through the valve bank
and allows the crane to function at full speed.  When the proportional valve is at any setting between, a portion of
the fluid is allowed through the valve bank, with the remainder returning directly to the tank.

The four crane functions (winch, rotation, boom elevation, and boom extension) are controlled by four separate
valve sections.  Each valve section has two solenoid coils (and two manual overrides) which control the direction
that the function operates (e.g. winch up vs. winch down).  For a given crane function and direction (e.g. winch up)
the solenoid coil and the associated manual override lie on the same side of the valve bank (both “push”).

22168

C200

-

5-26-05

HYDRAULIC SYSTEM

HT40/50 - PROP

SUPERCEDES

TITLE

DATE

SECTION

CINCINNATI, OHIO

MFG., INC.

MANUAL OVERRIDE SYSTEM

Should an electrical failure occur, your Venturo crane can be operated manually.  

The manual overrides are

intended for emergency use only and should not be used for normal operation.

To operate in manual override mode:

(1) Override the proportional valve by turning the red stem on the valve as stated below.

- For override operation, rotate stem clockwise (the farther the stem is turned the faster the crane will operate).
- To return to normal operation, rotate the stem counterclockwise until it stops.

(2) Determine the coil/override associated with the function you wish to operate, then insert a small diameter object

(an allen wrench works well) into the detent on the end of the valve stem and press firmly inward.  For example,
pushing the stem labeled A on the first bank (refer to the illustration) will actuate winch up.

Warning!

  For normal crane operation, the proportional valve must be in the “normal” position (as described above).

To verify “normal” operation, you may set the pendant (or radio) control aside and actuate a single crane function by
pushing “in” on any of the manual override pins, located at the ends of each function control valve.  If that function
operates, the proportional valve is still in manual override.  Check the position of the proportional valve “red thumb
screw” to insure that it is fully counterclockwise.

EMERGENCY STOP

In the unlikely event that a function of the crane does not stop once the function’s toggle switch is released, the
Proportional crane can be stopped by releasing the trigger.

System abbreviations are as follows:
WD – Winch Down

WU – Winch Up

RR – Rotation Right

RL – Rotation Left

BI –

Boom In (Ext.)

BO – Boom Out (Ext.)

BD – Boom Down (Elev.)

BU – Boom Up (Elev.)

PROPORTIONAL VALVE

RIGHT SIDE VIEW

LEFT SIDE VIEW

RED STEM

Содержание HT50KX

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Страница 3: ...5 HYDRAULIC TANK DIMENSIONS 22883 PTO INSTALLATION 22913 COMPARTMENT DRAWING 22245 WIRE ROPE INSTALLATION SECTION 400 REPLACEMENT PARTS 22987 HT40 50KX CRANE REPLACEMENT PARTS DRAWING 22988 HT40 50KX...

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Страница 5: ...SECTION 100 DESCRIPTION SPECIFICATIONS 7607100A...

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Страница 9: ...SECTION 150 SAFETY 8604150...

Страница 10: ...AL REQUIREMENTS WHEN OPERATING NEAR HIGH VOLTAGE LINES THIS SIGN IS PLACED ON THE CONTROL PENDANT SIDE OF BOOM REQUIRED MINIMUM CLEARANCES REFERRED TO ON SIGN NO 15401 REQUIRED CLEARANCES FROM OVERHEA...

Страница 11: ...YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONS CONTAINED IN THE MANUFACTURER S MANUALS YOUR EMPLOYER S WORK RULES AND APPLICABLE GOVERNMENT REGULATIONS AN UNTRAINED OPERATOR SUBJECTS HIM...

Страница 12: ...I19217 C150 10 17 97A 5 26 98B INSTALLATION DWG HT CRANES SUPERCEDES TITLE DATE SECTION WINCH SAFETY WARNINGS CINCINNATI OHIO MFG INC...

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Страница 18: ...SECTION 200 INSTALLATION 7607200A...

Страница 19: ...always reach the storage and travel position by rotating one way or the other HYDRAULIC CONNECTIONS The crane is furnished with a pressure return and a case drain hose that come down through the cente...

Страница 20: ...r lines and hoses are as follows RESERVOIR The PTO reservoir should have a capacity of 10 gallons non proportional or 25 gallons proportional fitted with 100 mesh suction screen 10 micron return line...

Страница 21: ...crane is operated by a remote control pendant The pendant should be unplugged and stored in a compartment when the crane is not in use Before plugging the pendant in inspect the plug socket cord pend...

Страница 22: ...rial numbers 80157 HT40 serial numbers 84092 and HT50 serial numbers 85086 and below the Overload system is inoperative if the boom elevation is at the bottom or top limit of travel To relieve this co...

Страница 23: ...es only periodic lubrication As a standard procedure this can be done at the time the vehicle is serviced The winch planetary gearbox lube should be maintained at the level plug To ensure optimal winc...

Страница 24: ...perate in manual override mode 1 Override the proportional valve by turning the red stem on the valve as stated below For override operation rotate stem clockwise the farther the stem is turned the fa...

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Страница 29: ...TWO BLOCK WEIGHT STEP 3 INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH AND THROUGH WEDGE POCKET AS SHOWN IN FIG 1 CAUTION IF THE WIRE ROPE IS NOT INSTALLED FOR THE CORRECT DRUM ROTATION THE WINCH...

Страница 30: ...SECTION 400 PARTS 7607400A...

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Страница 32: ...00 LB SINGLE LINE HT40KX NON PROP 11 22829 WINCH 3000 LB SINGLE LINE HT40KX PROP 12 22909 WINCH 4000 LB SINGLE LINE HT50KX NON PROP 13 22830 WINCH 4000 LB SINGLE LINE HT50KX PROP 14 15 19177 HYDRAULIC...

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Страница 39: ...10MO VALVE BLOCK WU WD 19 H6801 1212 HYD ELBOW FITTING 12MO 12MJ 90 EXTRA LONG DROP VALVE RETURN OUT 20 FF6400 0610 REDUCER EXPANDER 6OFS 10MO ROTATION MOTOR 21 FF6801 0808 ELBOW 8OFS 8MO WINCH MOTOR...

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Страница 49: ...ARGE 8 15401 1 UNLAWFULTOOPERATEDECAL 9 22352 1 1 HT50KXBOOMCAPACITYDECAL RIGHT 10 22352 2 1 HT50KXBOOMCAPACITYDECAL LEFT 11 19747 2 HT50KXDECAL 12 15392 1 DANGERELECTROCUTIONHAZZARDDECAL 13 15391 1 C...

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Страница 52: ...laim number Venturo requires the model and serial number Only authorized Venturo Dis tributors can perform warranty For the name and address of your local Venturo Distributor call the Warranty Claim D...

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