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EXPLANATION OF HYDRAULIC VALVE SYSTEM

OVERVIEW

Venturo’s hydraulic cranes are available in two general configurations: Proportional and Non-proportional.  The
Non-proportional configuration utilizes a safety shutoff valve which, when not actuated, allows hydraulic fluid to
bypass the valve bank and return to tank; the crane will not function when the safety shutoff valve is not
actuated.  When the safety shutoff valve is actuated (control pendant energizes the coil or the coil is manually
overridden), hydraulic fluid cycles through the valve bank and allows the crane to function. The Proportional
configuration utilizes a proportional valve which in its fully closed and fully opened positions functions similarly to
the safety shutoff valve, but adds the ability to operate the crane at any speed in between these two extremes.

In both the Non-proportional and Proportional configurations, the four crane functions (winch, rotation, boom
elevation, and boom extension) are controlled by four separate valve sections.  Each valve section has two
solenoid coils (and two manual overrides) which control the direction that the function operates (e.g. winch up vs.
winch down).  For a given crane function and direction (e.g. winch up) the solenoid coil and the associated
manual override lie on the same side of the valve bank (both “push”).

22328

C200

2-24-98

5-1-98A

HYDRAULIC SYSTEM

HT25, HT40/50

SUPERCEDES

TITLE

DATE

SECTION

CINCINNATI, OHIO

MFG., INC.

MANUAL OVERRIDE SYSTEM

Should an electrical failure occur, your Venturo crane can be operated manually.  The manual overrides are
intended for emergency use only and should not be used for normal operation.

To operate in manual override mode:
(1) Override the safety shutoff or proportional valve by turning the red stem on the valve as stated below.

Non-proportional system:

For override operation, press stem in and rotate counterclockwise until it stops.
To return to normal operation, press stem in and rotate clockwise until it stops.

Proportional system:

For override operation, rotate stem clockwise (the farther the stem is turned the faster the crane will

operate).

To return to normal operation, rotate the stem counterclockwise until it stops.

(2) Determine the coil/override associated with the function you wish to operate, then insert a small diameter

object (an allen wrench works well) into the detent on the end of the valve stem and press firmly inward.  For
example, pushing the stem labeled A on the first bank (refer to the illustration) will actuate winch down.

WARNING! For normal crane operation, the safety shutoff or proportional valve must be in the “normal” position
(as described above). Test the crane before each use by placing the power toggle switch or trigger in the “OFF “
position and testing each crane function 

using the manual overrides. If any crane function operates, verify that

the red stem on the safety shutoff or proportional valve is in the normal position then retest.

EMERGENCY STOP

In the unlikely event that a function of the crane does not stop once the function’s toggle switch is released, the
Non-proportional crane can be stopped by simply toggling the power switch to the off (emergency stop)
position and the Proportional crane can be stopped by releasing the trigger.

System abbreviations are as follows:
WD – Winch Down

WU – Winch Up

RR – Rotation Right

RL – Rotation Left

BI –

Boom In (Ext.)

BO – Boom Out (Ext.)

BD – Boom Down (Elev.)

BU – Boom Up (Elev.)

Содержание HT25KX

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Страница 3: ...OMPARTMENTDRAWING 22245 WIREROPEINSTALLATION 20453 IN COMPARTMENTCONTROLSINSTALLATION 20415A RADIOINSTALLATION OPERATIONINSTRUCTIONS RADIOREMOTE PAGE1OF2 20415B RADIOINSTALLATION OPERATIONINSTRUCTIONS...

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Страница 5: ...SECTION 100 DESCRIPTION SPECIFICATIONS 7607100A...

Страница 6: ...LONG HEADACHE BALL HOOK WITH SAFETY LATCH BOOM ANGLE AND CAPACITY INDICATOR ON BOTH SIDES OF BOOM TOTAL INSTALLED WEIGHT 1350 lbs BASE MOUNTING DIMENSIONS WARNING THESE PRODUCTS ARE NOT PASSENGER LIF...

Страница 7: ...16 15 3 1 16 10 REF 14 REF 13 16 8 PLC 1 BASE MOUNTING DIM CINCINNATI OHIO MFG INC C200 19930 3 14 REF 3 10 REF ET HT18K X ET HT25K X BASE MOUNTING DIMENSION ET HT18K X ET HT25K X 5 21 03A 7 29 03B...

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Страница 9: ...ICIENT STABILITY AGAINST OVERTURNING TOP PLATE CORNER POST CROSS FRAME SHEAR WEB GUSSET 1 2 3 4 5 6 7 8 BODY TOP REINFORCEMENT TOP PLATE REINFORCEMENT OUTRIGGER REIN FORCEMENT PLATE PART DESCRIPTION M...

Страница 10: ...14510 C100 10 11 02L 7 29 03M INSTALLATION DRAWING ET HT18K X ET HT25K X SUPERCEDES TITLE DATE SECTION CINCINNATI OHIO MANUFACTURING INC 5 HOLE FOR HYDRAULIC ELECTRIC CONNECTIONS ET HT18K X ET HT25K X...

Страница 11: ...SECTION 150 SAFETY 8604150...

Страница 12: ...AL REQUIREMENTS WHEN OPERATING NEAR HIGH VOLTAGE LINES THIS SIGN IS PLACED ON THE CONTROL PENDANT SIDE OF BOOM REQUIRED MINIMUM CLEARANCES REFERRED TO ON SIGN NO 15401 REQUIRED CLEARANCES FROM OVERHEA...

Страница 13: ...YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONS CONTAINED IN THE MANUFACTURER S MANUALS YOUR EMPLOYER S WORK RULES AND APPLICABLE GOVERNMENT REGULATIONS AN UNTRAINED OPERATOR SUBJECTS HIM...

Страница 14: ...I19217 C150 10 17 97A 5 26 98B INSTALLATION DWG HT CRANES SUPERCEDES TITLE DATE SECTION WINCH SAFETY WARNINGS CINCINNATI OHIO MFG INC...

Страница 15: ...9257 2 HT25K X 19788 PROPORTIONAL CONTROL PROPORTIONAL ONLY LEFT 15392 DANGER ELEC HAZARD BACK 15390 CAUTION 15391 DANGER NOT PASSENGER LIFT 19314 2 MANUAL OVERRIDE RIGHT 14473 2 GREASE TOP 14473 2 GR...

Страница 16: ...SECTION 200 INSTALLATION 7607200A...

Страница 17: ...truck must be decided prior to mounting It can be in any position that pleases the users since the boom can always reach the storage and travel position by rotating one way or the other HYDRAULIC CONN...

Страница 18: ...ULIC HOSES LINES The minimum sizes for lines and hoses are as follows PRESSURE 1 4 RETURN 3 8 SUCTION 3 4 RESERVOIR The PTO reservoir should have a capacity of 8 gallons fitted with 100 mesh suction s...

Страница 19: ...t when the crane is not in use Before plugging the pendant in inspect the plug socket cord pendant head and switches for damage Actuate all four switches both ways to verify that they all have the sam...

Страница 20: ...e tip of the boom If the snatch block overhaul weight contacts the device the Winch Up Boom Down and Boom Out functions are disabled The Winch Down Boom Up and Boom In functions will continue to opera...

Страница 21: ...nd should not be used for normal operation To operate in manual override mode 1 Override the safety shutoff or proportional valve by turning the red stem on the valve as stated below Non proportional...

Страница 22: ...OUT IN P B...

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Страница 24: ...G INC STEP 1 INSERT WIRE ROPE END THROUGH ANTI TWO BLOCK WEIGHT STEP 2 INSERT WIRE ROPE END INTO POCKET OPENING AND THROUGH WEDGE POCKET CAUTION IF THE WIRE ROPE IS NOT INSTALLED FOR THE CORRECT DRUM...

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Страница 26: ...of the crane housing with the cable and antenna facing downward as shown Mounting the radio in this location will obscure several decals Replacement decals decals 15390A instructions 15391B warning 15...

Страница 27: ...ssembling the transmitter MOUNTINGSURFACE METALTAB In compartmentmounting For cranes with the In Compartment Controls option the radio will be mounted inside the body compartment where the pendent rec...

Страница 28: ...r when initially using a replacement transmitter the receiver must learn the transmission code of the transmitter Learning a new transmission code is accomplished by depressing any button on the trans...

Страница 29: ...SECTION 300 MAINTENANCE SERVICE 7607300A...

Страница 30: ...Use SAE 90 Gear Lubricant Use Lithium Based Grease Use Chassis Grease Bolts should be torqued to 190 ft lbs Rope should be free of kinks and fraying Grease fitting With Pressure Grease Gun Service Re...

Страница 31: ...SECTION 400 PARTS 7607400A...

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Страница 33: ...ET HT25K X 14 19824 MOUNTING BLOCK HT25REAR PANEL 15 22501 VALVE MANIFOLD W 4 3POS 4 WAY VALVES 16 15683 15A CIRCUIT BREAKER 15 AMP 17 19187 BARRIER STRIP 7 SETS OF 2 18 19849 BASIC HYDRAULIC UNIT 19...

Страница 34: ...SNAP RING 1 1 4 4 ELEVATIONCYLINDERCLEVISPINS FWSH 031 FLAT WASHER 5 16 1 GROUNDINGLUG HHCS 3118100 HEX HEAD CAP SCREW 5 16 18 X 1 LONG 1 GROUNDINGLUG FWSH 031 FLAT WASHER 5 16 1 HYDRAULICPANEL LWSH...

Страница 35: ...ORN NUT 1 4 20 STAINLESS 26216 3 BEARING PAD 2 X 3 8 LOWER REAR 35 36 37 38 39 2 LWSH 050 HC LOCK WASHER 1 2 HIGH COLLAR 2 SHCS05013200 SOCKET HEAD CAP SCREW 1 2 13 X 2 LONG 1 19275 CABLE CLAMP 3 4 19...

Страница 36: ...N FLAT WASHER 6 PAN HEAD MACHINE SCREW 6 32 x 1 1 4 HEX NUT 6 32 LOCK WASHER 6 HEX NUT 1 4 20 HEX HEAD CAP SCREW 1 4 20 x 3 4 HEX HEAD CAP SCREW 1 4 20 x 1 1 2 HEX HEAD CAP SCREW 1 4 20 x 1 3 4 PART N...

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Страница 41: ...2 LONG 7 JUMPS 20192 ITEM QTY PENDANT HOOK 1 1 1 1 1 1 1 1 1 1 1 4 11557 DESCRIPTION BO BU BD BI RL WD WU RR GRN BLK BD BLU BLU BLK 12V GRN BU YEL BLK WD RED BLK RR ORN BLK BI YEL WU RED RL ORN BO BLK...

Страница 42: ...LWSH 10 STAR 4 HNUT 1024 1 2 4 5 6 7 3 8 20411 RX 20411 TX 9 10 TERM16G PIN 1 TERM16G 10RG 10 DESCRIPTION REMTRON RADIO RECEIVER 10 PIN CONNECTOR 10 FLAT WASHERS NOT SHOWN 10 LOCK WASHERS NOT SHOWN LO...

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Страница 48: ...laim number Venturo requires the model and serial number Only authorized Venturo Dis tributors can perform warranty For the name and address of your local Venturo Distributor call the Warranty Claim D...

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