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18

KAM

www.ventilation-system.com

Let us review three variations of a heavy start:

1. The feed line performance is barely sufficient or insufficient to maintain the induced current.

Typical symptoms: 

Upon starting the circuit breakers at the system input are tripped; the lights, certain relays and contactors go off, 

and the supply generator shuts down.

Solution: 

In the best-case scenario an SS device may help reduce the in-rush current to 250 % of the motor rated current. If this is 

insufficient, an FC is necessary.

2. The motor cannot start the mechanism with DOL starting.

Typical symptoms: 

The motor fails to turn or “freezes” at certain speed which is maintained until actuation of the protection suite.

Solution: 

This problem may not be solved with an SS device. The motor develops insufficient shaft torque. However, this problem can 

be addressed by using an FC, but each case may be different.

3. The motor spins up the mechanism with authority, but fails to reach the rated rotation speed.

Typical symptoms: 

The input automatic circuit breaker is tripped during spin-up. This often happens with heavy-weight fans with a 

considerable rotation speed.

Solution: 

Such problems may be addressed with an SS device, but not with 100 % certainty. The closer the motor speed to the rated 

value during the actuation of the protective equipment, the higher the chances of success. The use of an FC in this case helps solve the 
problem fundamentally.

Standard switching equipment (automatic circuit breakers, contactors and motor starters) is not designed to withstand 

prolonged overloads normally causing the fan to shut down automatically DOL starting that continues for a long period of 

time.

Using switching equipment with a higher maximum current rating renders the electric motor protection system less sensitive. 

As a result the switching equipment will not be able to detect motor overload in time due to a high current sensing threshold.

Such problems as mentioned above can only be addressed by utilizing a soft starter or a frequency converter to start the fan.

COMMISSIONING

THE ORGANISATION RESPONSIBLE FOR THE COMMISSIONING SHALL BE RESPONSIBLE 

FOR PROPER MOTOR PHASING AND STARTING PATTERN SELECTION.

•  After fan starting make sure that the electric motor rotates properly without undue vibration and abnormal noise. 
•  Make sure that the fan impeller rotates in the direction marked by the arrow on the fan casing. If necessary, change the rotation 

direction of the impeller by reversing the phase sequence (for a three-phase motor) or by rewiring according to the wiring diagram 
located inside the terminal box (for a single-phase motor).

•  Make sure that the fan energy consumption complies with the value given on the equipment nameplate and check the motor for 

overheating.

•  The phase current should be checked once the fan reaches the rated operating conditions.
•  Do not switch the fan on and off several times without pauses as this may result in damage to the winding or insulation due to 

overheating. 

DURING STARTING THE IN-RUSH CURRENTS OF THE FAN MAY SEVERAL TIMES EXCEED 

THE RATED VALUES. 

SEE “ASYNCHRONOUS ELECTRIC MOTOR STARTING METHODS” IN THE “CONNECTION 

TO POWER MAINS” SECTION

Содержание FFK 125

Страница 1: ...USER S MANUAL KAM Chimney centrifugal fan ...

Страница 2: ...al training in the field of ventilation systems and should be able to work in accordance with workplace safety rules as well as construction norms and standards applicable in the territory of the country Safety requirements 3 Purpose 5 Delivery set 5 Designation key 6 Technical data 7 Operating logic 9 Mounting and set up 13 Connection to power mains 16 Commissioning 18 Technical maintenance 19 St...

Страница 3: ...lt in motor jam and excessive noise Misuse of the unit and any unauthorised modifications are not allowed Do not expose the device to adverse atmospheric agents rain sun etc Transported air must not contain any dust or other solid impurities sticky substances or fibrous materials Do not use the unit in a hazardous or explosive environment containing spirits gasoline insecticides etc Do not close o...

Страница 4: ...vertent resetting of the thermal cut out this appliance must not be supplied through an external switching device such as a timer or connected to a circuit that is regularly switched on and off by the utility Ensure that the appliance is switched off from the supply mains before removing the guard WARNING If there are any unusual oscillating movements immediately stop using the appliance and conta...

Страница 5: ...ous operation with the transported air temperature ranging from 20 C to 150 C and is equipped with a temperature controller temperature adjustment range from 0 C to 90 C The fan is rated as a Class I electrical appliance Ingress protection rating against access to hazardous parts and water ingress is IPX2 OPTIONS FOR KAM KAM ECO MAX KAM ECO KAM ECODUO FFK G3 removable metal filter for transported ...

Страница 6: ...Air duct on the air inlet side Aluvent 125 140 150 or 160 Fire resistant M0 semi flexible 3 m long air duct Insulated air duct on the air outlet side 605 ISO MO M1 127 152 or 182 Fire resistant M0 M1 heat and sound insulated flexible air duct The length varies depending on the length of the duct network Supply disk valves AM 125 PRF AM 150 PRF Metal supply disk valves At least 1 disk valve must be...

Страница 7: ...nge 3 terminal box 4 outlet flange 5 temperature controller 6 impeller 7 speed switch for EcoDuo model KAM ECO BYPASS D A C B D h H 5 8 6 7 4 2 9 D D A B C H h D 6 7 D A C B D h H 5 9 8 6 7 4 2 D A C D D 11 10 6 7 2 4 8 D H h 5 9 D A C D D 11 2 4 10 6 7 8 D H h 12 5 13 9 1 fan casing 2 inlet flange 3 terminal box 4 outlet flange 5 temperature controller 6 impeller 7 mixing chamber 8 backdraft damp...

Страница 8: ... 13 9 1 KAM fan 2 outlet flange 3 terminal box 4 temperature controller 5 speed switch for EcoDuo model 6 mixing chamber 7 inlet flange 8 temperature control damper 9 reverse air duct flange 10 filter element 11 latches KAM FAN WITH KFK AND GFK DAMPERS 5 4 D D A C D D 11 10 6 7 2 4 8 D H h 5 9 D A C D D 11 2 4 10 6 7 8 D H h 12 5 13 9 1 KAM fan 2 outlet flange 3 terminal box 4 temperature controll...

Страница 9: ...onnecting dimensions mm Weight kg A mm B mm C mm D mm H mm h mm FFK 125 260 245 210 125 180 50 2 2 FFK 140 300 285 250 140 190 50 3 0 FFK 150 300 285 250 150 190 50 3 0 FFK 160 300 285 250 160 190 50 3 0 KFK 125 260 245 210 125 260 50 3 8 KFK 140 300 285 250 140 300 50 4 0 KFK 150 300 285 250 150 300 50 4 0 KFK 160 300 285 250 160 300 50 4 0 OPERATING LOGIC DESIGNATION KEY t 45 o t 90 t 45 Transpo...

Страница 10: ... 45 90 t 45 90 t 45 90 t 45 45 t 0 45 t 0 45 Ó 45 Ó 45 Ó 45 Ó 90 t 45 90 t 45 90 t 45 90 t 45 45 t 0 45 t 0 150 t 90 25 t 0 90 t 45 90 45 t 90 t 45 90 t 45 90 t 45 45 Ó 45 Ó 12 45 Ó 45 Ó KAM KAM ECO MAX KAM ECO KAM ECODUO KAM ECO BYPASS KAM WITH AN FFK FILTER ...

Страница 11: ...11 www ventilation system com 150 t 90 150 t 90 120 70 t 150 t 90 25 t 0 45 Ó 45 Ó 45 t 0 90 45 t 90 t 45 25 0 t 120 70 t 150 t 90 150 90 t 150 t 90 t 45 Ó t 45 Ó 45 Ó t 45 Ó t KAM FAN WITH A KFK DAMPER ...

Страница 12: ...R Cold air Combustion products Warm air KAM fan Warm air exhaust to the ventilation system FFK filter Extraction of warm air from the space around the fireplace Discharge of combustion products from the fireplace into the chimney Decompression grille Air heating chamber in the fireplace hood Chimney furnace Cold air supply KFK damper Reverse air duct 1 Hot air removed by the temperature control da...

Страница 13: ...ss to cool the fan motor Install the fan on the mineral wool layer and the rigid fire resisting plate gypsum board 0 5x0 5 m to reduce vibration Keep the minimum distance of 1 5 m from the fan to the heating source and the minimum distance of 0 5 m from the fan casing to the neighbouring objects Install the required amount of the decompression grilles in the fireplace hood intake and air distribut...

Страница 14: ...igot or over the connecting elements of the duct system and tighten it with a worm clamp Straighten the heat and sound insulation layer and the external contour of the duct to their original position For best sealing wrap the outdoor duct with aluminium tape FILTER INSTALLATION The filter must be installed on the side of the air inlet to the fan Connect the filter to the fan using a heat and sound...

Страница 15: ...It is recommended to install the ventilation diffuser opposite the door of the room you are going to heat Typically diffusers are mounted on a wall or ceiling but they are also available for floor installation Make a hole in the ceiling with a diameter slightly larger than 125 mm or 160 mm depending on the diameter of your diffuser Fig A Pass the duct through the hole then attach the diffuser ring...

Страница 16: ... 6 А The KAM KAM Eco KAM EcoDuo fans have a built in thermostat relay which closes the fan power circuit when the set temperature of the hot air in the fireplace is reached the fan automatically turns on and the warm air enters the room As the temperature drops below the set value the fan switches automatically off S1 S1 S1 S1 KAM KAM ECO MAX KAM ECO KAM ECODUO KAM T1 KAM ECODUO T1 1 2 3 4 X1 L N ...

Страница 17: ...to the motor from the initial to the rated value This starting system can be used to meet the following goals limit the motor current regulate the torque Regulation by limiting the current sets the maximum in rush current equal to 300 400 or 250 in some rare instances of the rated current and reduces torque characteristics This type of regulation is especially suited for turbomachinery such as cen...

Страница 18: ... contactors and motor starters is not designed to withstand prolonged overloads normally causing the fan to shut down automatically DOL starting that continues for a long period of time Using switching equipment with a higher maximum current rating renders the electric motor protection system less sensitive As a result the switching equipment will not be able to detect motor overload in time due t...

Страница 19: ...INTENANCE DISCONNECT THE UNIT FROM POWER SUPPLY BEFORE ANY MAINTENANCE OPERATIONS ENSURE THAT THE UNIT IS SWITCHED OFF FROM THE SUPPLY MAINS BEFORE REMOVING THE GUARD AVOID LIQUID SPILLS ON THE MOTOR DO NOT USE AGGRESSIVE SOLVENTS AND SHARP OBJECTS FOR CLEANING PRIOR TO COMMENCING ANY TECHNICAL MAINTENANCE PUT UP A PROHIBITORY SIGN ON THE FAN STARTING PANEL DO NOT SWITCH ON MEN AT WORK SETTING THE...

Страница 20: ...20 KAM www ventilation system com KAM ECO BYPASS KAM WITH AN FFK FILTER KAM FAN WITH A KFK DAMPER KAM FAN WITH KFK AND GFK DAMPERS ...

Страница 21: ... the top five foreign switching equipment manufacturers The fan fails to reach the required rotation speed due to serious overheating of the fan motor Fan motor overloaded Eliminate the overload Improper fan starting method Use a soft starter or frequency converter to start the motor see Asynchronous Electric Motor Starting Methods in the Connection to power mains section The fan motor runs at ove...

Страница 22: ... design calculations Re arrange the ventilation network to decrease its aerodynamic resistance Wrong direction of the impeller rotation If necessary change the impeller rotation direction by changing the phase sequence on the electric motor terminals see the Commissioning section Air leak through a loose air duct connection Eliminate the air leak Seal the air duct connection Impeller or air duct c...

Страница 23: ...ller for warranty service The manufacturer s warranty does not apply to the following cases User s failure to submit the unit with the entire delivery package as stated in the user s manual including submission with missing component parts previously dismounted by the user Mismatch of the unit model and the brand name with the information stated on the unit packaging and in the user s manual User ...

Страница 24: ...CATE The KAM___________________________________ unit is installed pursuant to the requirements stated in the present user s manual Installation Stamp Company name Address Phone Number Installation Technician s Full Name Installation Date Signature The unit has been installed in accordance with the provisions of all the applicable local and national construction electrical and technical codes and s...

Страница 25: ...25 www ventilation system com ...

Страница 26: ...26 KAM www ventilation system com ...

Страница 27: ...27 www ventilation system com ...

Страница 28: ...V15EN 08 ...

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