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MAINTENANCE GUIDE

Updated: Wednesday, August 31st 2022

Vention Maintenance Guide

Contents

General Frame maintenance
Lubrication
Linear Ball Bearings (MO-LM-010-
0001) and Shaft (MO-LM-014-
XXXX)
Plain Bearings (MO-LM-010-0010
and MO-LM-010-0012) and Shaft
(MO-LM-014-XXXX)
Ball Screw Assembly (MO-LM-
003-XXXX)
Rack and Pinion Assembly (MO-
LM-019-0001) and Gear Rack
Segment (MO-LM-020-XXXX)
Enclosed Timing Belt Actuator
(MO-LM-026-XXXX, MO-LM-
027-XXXX, MO-LM-028-XXXX)
Enclosed Ball Screw Actuator
(MO-LM-039-XXXX) & Enclosed
Lead Screw Actuator (MO-LM-
047-XXXX)
Rotary Actuator Assembly (MO-
RM-002-0001)
Rotary Actuator Version 2 (MO-
RM-002-0001__2)
Turn Table (MO-RM-003-0001)

General Frame maintenance

Vention extrusion frames can be assembled using anti-vibration products such as thread locker, lock washers or wedge locking washers. Regardless of which
anti-vibration product is used or if none are used it is still important to periodically check the tightness of all fasteners in an assembly. Machines that
experience large vibrations or have significant safety risks should be checked more frequently. At minimum, we recommend checking fastener tightness in
the following intervals:

1.  Upon receipt of your pre-assembled Vention assembly (or upon final assembly).

2.  Both 24 and 48 hours after first commissioning.
3.  Every 3 months for machines exposed to vibrations.

Fasteners should be checked by attempting to tighten a sample set of bolts to 13-15Nm. If the bolts do not maintain the specified torque, it is likely that the
effects of vibration are causing them to loosen and they should be checked regularly for loosening.

Lubrication

Proper lubrication minimizes friction, dissipates heat, reduces seal wear, keeps contaminants out, and ensures everything runs smoothly.
For all motion system that requires lubrication, we recommend using a suitable grease with a viscosity grade of NLGI 2. Vention also offers a synthetic
lubricant in a squeeze-tube container (

HW-CS-002-0001

) and a grease gun designed for squeeze-tube containers (

HW-TL-005-0001

).

Prior to doing any maintenance work:

Never perform work on equipment that is energized.
Always follow proper lockout procedures as well as all local safety rules and regulations.
Make sure to use the proper safety equipment at all times.

Linear Ball Bearings (MO-LM-010-0001) and Shaft (MO-LM-014-XXXX)

Содержание MO-LM-010-0001

Страница 1: ...e checked more frequently At minimum we recommend checking fastener tightness in the following intervals 1 Upon receipt of your pre assembled Vention assembly or upon final assembly 2 Both 24 and 48 hours after first commissioning 3 Every 3 months for machines exposed to vibrations Fasteners should be checked by attempting to tighten a sample set of bolts to 13 15Nm If the bolts do not maintain th...

Страница 2: ...e reduced Before lubrication Visually inspect the shafts and bearing seals for any accumulation of foreign matter Using a cloth with solvent remove any contaminants and old lubricant that may still be in place on the shaft and linear bearing seals Cycle the linear bearing along the shaft several times Wipe with a dry lint less cloth and perform the lubrication immediately after Lubrication Procedu...

Страница 3: ... using a clean cloth Ensure that 100 of the shaft surface is covered with a thin layer of lubricant then cycle the bearing along the shaft several times to ensure proper application and distribution Do not leave a heavy film of lubricant on the shaft Keep the shaft barely damp with lubricant Plain Bearings MO LM 010 0010 and MO LM 010 0012 and Shaft MO LM 014 XXXX Figure 3 MO LM 010 0010 Linear Pl...

Страница 4: ...tion conditions plain bearings require a break in period of around 50 to 100 full strokes of continuous operation To maximize the operating life cycle on plain bearings clean the shaft with 3 in 1 oil before installing the plain bearing This ensures the shaft surface will receive a full transfer of bearing material After the break in period shaft cleaning increases the wear of the bearing This is ...

Страница 5: ...rough the grease fitting using a grease gun equipped with a standard grease fitting dispensing tip The ball nut can be filled completely with grease In order to distribute the grease throughout the ball screw elements it is recommended that the ball nut be run two to five times over its complete operating stroke Never under no circumstance remove the ball but from the screw shaft Never under any c...

Страница 6: ...oreign matter Using a cloth with solvent remove any contaminants and old lubricant that may still be in place on the gear rack segments Cycle the pinion housing along the gear rack segments several times Wipe with a dry lint less cloth and perform the lubrication immediately after Lubrication Procedure We recommend applying the grease directly on the gear rack segments as shown below so that each ...

Страница 7: ...the grease gun to the grease fitting using the 90 degree push on grease fitting Pump the grease gun until 7ml of the grease has been injected approximately 20 pumps of our grease gun Manually jog the machine to the other end of travel and repeat the previous steps on the opposite bearing grease fitting The total amount of grease injected should be 14ml of NLGI 2 grease If lubricating MO LM 027 XXX...

Страница 8: ... contact us for the appropriate replacement parts and procedure Lubrication Procedure After cleaning and inspecting the cover strip lubricate it by adding grease to the cover strip surface Manually move the gantry back and forth ensuring that a light layer of grease is distributed accross the cover strip Wipe off excess grease Figure 10 Green arrows point to suggested locations for application of ...

Страница 9: ...ubrication Clean the cover strip using isopropyl alcohol Inspect the strip for any damage If damage is present contact us for the appropriate replacement parts and procedure Lubrication Procedure After cleaning and inspecting the actuator connect a standard grease gun to one of the zerk fittings on the gantry plate Either fitting can be used The total amount of grease injected should be 18ml of NL...

Страница 10: ...re lubrication Gear elements only Remove the motor or the top plate to have clear access to the gear elements Visually inspect the slewing bearing and pinion gear teeth for any accumulation of foreign matter Using a cloth with solvent remove any contaminants and old lubricant that may still be on the pinion and slewing bearing gear teeth Wipe with a dry lint less cloth and perform the lubrication ...

Страница 11: ...ing gear teeth as shown below so that each tooth flank is barely damp with lubricant In order to distribute the grease throughout the pinion and slewing ring gear it is recommended to install the motor and run the rotary actuator two to five full rotations in both directions Figure 15 Green arrow shows where grease can be added to lubricate the gear teeth Rotary Actuator Version 2 MO RM 002 0001__...

Страница 12: ...the rotary actuator has an enclosed planetary gearbox It arrives pre lubricated and does not require any additional lubrication Turn Table MO RM 003 0001 Figure 17 MO RM 003 0001 Turn Table When to lubricate Once every 6 months or after every 10 000 revolutions whichever comes first ...

Страница 13: ...h and perform the lubrication immediately after Lubrication Procedure Rolling elements The slewing bearing rolling elements must be greased using the standard grease fitting as shown below We recommend injecting the grease through the grease fitting using a grease gun equipped with a standard grease fitting dispensing tip In order to distribute the grease throughout the rolling elements it is reco...

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