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5

1 Functional safety

VEGACAL series 60 • Two-wire 4 … 20 mA/HART

35593-EN-181129

The safe state depends on the mode:

Monitoring upper level Monitoring lower level

Safe state

Exceeding the switch-

ing point

Falling below the switch-

ing point

Output current in safe 

state

> Switching point (-2 %) < Switching point (+2 %)

Failure current "fail low" < 3.6 mA

< 3.6 mA

Failure current "fail high" > 21.5 mA

> 21.5 mA

The current tolerance ±2 % refers to the adjustment of 0 … 120 pF 

(see operating instructions manuals).

A safe failure exists when the measuring system switches to the de-

fined safe state or the fault mode without the process demanding it.
If the internal diagnostic system detects a failure, the measuring 

system goes into fault mode.
A dangerous undetected failure exists if the measuring system 

switches neither to the defined safe state nor to the failure mode 

when the process requires it.

If the measuring system delivers output currents of "

fail low

" or "

fail 

high

", it can be assumed that there is a malfunction.

The processing unit must therefore interpret such currents as a mal-

function and output a suitable fault signal.
If this is not the case, the corresponding portions of the failure rates 

must be assigned to the dangerous failures. The stated values in 

chapter "

Safety-relevant characteristics

" can thus worsen.

The processing unit must correspond to the SIL level of the measure-

ment chain.

If the demand rate is only once a year, then the measuring system 

can be used as safety-relevant subsystem in "

low demand mode

(IEC 61508-4, 3.5.12).
If the ratio of the internal diagnostics test rate of the measuring sys-

tem to the demand rate exceeds the value 100, the measuring system 

can be treated as if it is executing a safety function in the mode with 

low demand rate (IEC 61508-2, 7.4.3.2.5).
An associated characteristic is the value PFD

avg

 (average Probability 

of dangerous Failure on Demand). It is dependent on the test interval 

T

Proof

 between the function tests of the protective function.

Number values see chapter "

Safety-related characteristics

".

If the "

low demand rate

" does not apply, the measuring system should 

be used as a safety-relevant subsystem in the mode "

high demand 

mode

" (IEC 61508-4, 3.5.12).

The fault tolerance time of the complete system must be higher than 

the sum of the reaction times or the diagnostics test periods of all 

components in the safety-related measurement chain.

Safe state

Fault description

Configuration of the pro-

cessing unit

Low demand mode

High demand mode

Содержание VEGACAL 60 Series

Страница 1: ...Safety Manual VEGACAL series 60 Two wire 4 20 mA HART Document ID 35593...

Страница 2: ...1 Functional safety 3 1 1 General information 3 1 2 Planning 4 1 3 Instrument parameter adjustment 6 1 4 Setup 7 1 5 Reaction during operation and in case of failure 7 1 6 Recurring function test 8 1...

Страница 3: ...ant architecture is excluded The SIL conformity is confirmed by the verification documents in the appendix SIL Safety Integrity Level HFT Hardware Fault Tolerance SFF Safe Failure Fraction PFDavg Aver...

Страница 4: ...According to IEC 61511 1 paragraph 11 4 4 the failure tolerance HFT can be reduced by one for service proven subsystems if the fol lowing conditions are met The instrument is service proven Only proce...

Страница 5: ...responding portions of the failure rates must be assigned to the dangerous failures The stated values in chapter Safety relevant characteristics can thus worsen The processing unit must correspond to...

Страница 6: ...s e g HART I C Bus are not used for transmission of safety relevant information The measuring system should be used appropriately taking pressure temperature density dielectric value and chemical prop...

Страница 7: ...rized modification the set parameters must be protected against unintentional access Activate the password protection in the adjustment software Activate the PIN on the display and adjustment module A...

Страница 8: ...hitectures it is a good idea to verify the effect of the redundancy through recurring function tests at appropriate intervals Please carry out the test in such a way that the correct safety function i...

Страница 9: ...F MTTF MTTR 0 93 x 106 h E013 no measured value available 10 sek E036 E037 no executable sensor software 1 h Single channel architecture SIL SIL2 HFT 0 Instrument type Type B Applies to overfill and d...

Страница 10: ...years Multiple channel architecture If the measuring system is used in a multiple channel architecture the safety relevant characteristics of the selected structure of the meas chain must be calculat...

Страница 11: ...11 2 Supplement VEGACAL series 60 Two wire 4 20 mA HART 35593 EN 181129 2 Supplement...

Страница 12: ...12 2 Supplement VEGACAL series 60 Two wire 4 20 mA HART 35593 EN 181129...

Страница 13: ...13 Notes VEGACAL series 60 Two wire 4 20 mA HART 35593 EN 181129...

Страница 14: ...14 Notes VEGACAL series 60 Two wire 4 20 mA HART 35593 EN 181129...

Страница 15: ...15 Notes VEGACAL series 60 Two wire 4 20 mA HART 35593 EN 181129...

Страница 16: ...of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior n...

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