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6.2 - Diamond wires
: To install the
diamond wires, first place a bead of
silicone in the holes located on the
mast sides above the spreaders.
When wet, place the ball-T end of the
diamond wires in the hole, and bring
the threaded end down to the mast
base. Place the threaded end of the
diamond wire through the holes on the
side of the mast base, putting one of
the jam nuts on each side of the base
plate (2 per wire) It is very important
the adjusting end is completely
lubricated with anti-seize, oil or other
suitable lubricant, as stainless will cold
weld itself if the nuts are tightened
under load. Once the threads have
been started, pull the diamond wire onto the spreader bars, as if you were stringing a
crossbow. The wires can then be tightened to the proper setting. A good starting point
will be at least 1 ¼ - 1 ½” of pre-bend as measured with a string line from the mast
base to the sail hook. Note it is best to tighten the wires when they are not under load
to prevent seizing. This may take several iterations to get the proper tension and
ensure that the mast is straight. Once set, tighten the jam nut located on the top of the
mast base, to ensure the wire do not loosen while sailing. These setting are a starting
point, and you will need to adjust them to fit your own sail, weight and sailing
conditions.
Always ensure diamond wires have adequate tension.
If you notice
you diamond wires loose at any time during sailing, stop and tighten them. Sailing with
loose diamond wires can lead to mast failure or collapse.
6.3 - Main Halyard
: Attach the main halyard
line to the main sail hook as shown. Run the
opposite end of the line up the exterior of the
mast and through the pulley located on the top
of the mast and then back down the inside of
the sail track. The end will then exit through
the turning pulley located just above the mast
base.
Fig 6.B
Warning: Always tape spilt rings to prevent them from coming loose during sailing.
Sailing with loose diamond wires can lead to mast failure or collapse.
Warning
Fig 6.C
