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MAINTENANCE 

Series 010

 

14/25 

Edition 2014-07-31 

761035EA

 

Maintenance 

 

 

 

WARNING 

Unqualified personnel 

Inappropriate handling may cause serious injury or property damage. 

Only qualified personnel are allowed to carry out the described work. 

 

 

 

 

WARNING 

Hazardous components 

Human body parts may get jammed and severely injured.  

Before starting maintenance: 
–  disconnect electrical power supply 

 

 

 

 

WARNING 

Movable parts 

Human body parts may get jammed and severely injured. 

Keep human body parts away from movable parts. 

 
 
 

6.1 

Maintenance intervals 

Under clean operating conditions the valve does not require any maintenance during the 
specified cycles; see product data sheet. After these cycles, VAT recommends replacing 
the gate; see chapter «6.4 Replacement of gate». 
  
For more information or a general overhaul please contact one of our service centers. You 
will find the addresses on our website www.vatvalve.com. 
 

 

6.2 

Required tools 

  Torque wrench; 10 Nm 

  Cleanroom wiper soaked with alcohol (2% methyl ethyl ketone) 

  Punch tool; 3 mm 

  Allen wrench; 4 mm 

 
 

Содержание 010 Series

Страница 1: ...perating Maintenance Instructions 761035EA Edition 2014 07 31 Mini UHV gate valve with manual actuator Series 010 DN 16 50 mm I D 2 This manual is valid for the following product ordering numbers 010...

Страница 2: ...duplicated or distributed without written permission from VAT Offenders are liable to pay damages The original VAT firmware and updated state of the art versions of the VAT firmware are intended for u...

Страница 3: ...3 2 Function 7 4 Installation 8 4 1 Unpacking 8 4 2 Installation into the system 8 4 2 1 Admissible forces and bending moments 10 4 4 Electrical connection 11 5 Operation 12 5 1 Normal operation 12 5...

Страница 4: ...number Order number 1 2 Use of product Use product for clean and dry vacuum applications only Other applications are only allowed with the written permission of VAT 1 3 Related documents Product data...

Страница 5: ...ion Operating Maintenance Instructions are an integral part of a comprehensive documentation belonging to a complete technical system They must be stored together with the other documentation and acce...

Страница 6: ...alifications WARNING Unqualified personnel Inappropriate handling may cause serious injury or property damage Only qualified personnel are allowed to carry out the described work 2 4 Safety labels Lab...

Страница 7: ...tion 3 1 Design 1 Sealing surface 2 Valve body 3 Bonnet flange 4 Actuator Figure 3 1 3 2 Function The valve features the MONOVAT sealing technology and a manual actuator see Figure 3 2 1 Valve body 2...

Страница 8: ...Inspect the quality of the supplied products visually If it does not meet your requirements please contact VAT immediately Store the original packaging material It may be useful if products must be re...

Страница 9: ...epth Valve Maximum screw in depth X in mm Nom I D Flanges mm inch CF F metric CF F UNF 16 X 7 7 25 1 X N A N A 40 1 X 7 7 50 2 X N A N A Table 4 1 1 Remove protective covers from body flanges 2 Clean...

Страница 10: ...he valve body and to malfunction of the valve The stress has to be relieved by suitable means e g bellows sections The following forces or moments are admissible DN nom I D Axial tensile or com pressi...

Страница 11: ...2014 07 31 11 25 4 4 Electrical connection NOTICE Wrong voltage Electrical components may get damaged Supply electrical components with the correct voltage 1 Connect heater option according to the pr...

Страница 12: ...d and severely injured Do not operate before product is installed completely into the vacuum system WARNING Hot surfaces Risk of burning when touching hot surfaces Do not touch hot surfaces 5 1 Normal...

Страница 13: ...maged or contaminated Replace valve gate 6 4 Replacement of gate Leak at body Bonnet seal and sealing surface all right Clean sealing surface and replace bonnet seal 6 3 Cleaning of gate Bellows all r...

Страница 14: ...body parts may get jammed and severely injured Keep human body parts away from movable parts 6 1 Maintenance intervals Under clean operating conditions the valve does not require any maintenance durin...

Страница 15: ...pplied spare parts are in accordance with your order Product may get contaminated Always wear cleanroom gloves when handling the product NOTICE Inappropriate tools Sealing surfaces may get damaged Do...

Страница 16: ...ge 15 Do not touch the body wall 5 Clean gate seal 33 and replace bonnet seal 61 see Figure 6 1 on page 15 6 Clean seat and bonnet seal surface of the valve body 1 see Figure 6 1 on page 15 with clean...

Страница 17: ...re 6 2 6 Clamp the shaft by means of tool 57 according drawing see Figure 6 2 7 Make sure that the tool is clamped with borehole 1 onto the shaft before removing pin see Figure 6 2 8 Remove pin 65 usi...

Страница 18: ...e the shaft and does not protrude 17 Clean bonnet seal surface and replace bonnet seal 61 see Figure 6 1 on page 15 18 Insert actuator mechanism unit into body without touching the body wall 19 Mount...

Страница 19: ...pairs may only be carried out by the VAT service staff In exceptional cases the customer is allowed to carry out the repairs but only with the prior consent of VAT Please contact one of our service ce...

Страница 20: ...us components Human body parts may get jammed and severely injured Before dismounting the product disconnect electrical power supply WARNING Movable parts Human body parts may get jammed and severely...

Страница 21: ...ions 8 2 Storage NOTICE Wrong storage Inappropriate temperatures and humidity may cause damage to the product Valve must be stored at relative humidity between 10 and 70 temperature between 10 C and 5...

Страница 22: ...he valve to VAT NOTICE Inappropriate packaging Product may get damaged if inappropriate packaging material is used Always use the original packaging material and handle product with care When returnin...

Страница 23: ...with the protective cover 2 Pack valve appropriately by using the original packaging material VAT disclaims any liability for damages resulting from inappropriate packaging 9 2 Transport NOTICE Inappr...

Страница 24: ...Series 010 DISPOSAL 24 25 Edition 2014 07 31 761035EA 10 Disposal WARNING Harmful substances Environmental pollution Discard products and parts according to the local regulations...

Страница 25: ...spare parts that may be replaced by the customer and those that need to be replaced by the VAT service staff Table 11 1 only contains spare parts that may be replaced by the customer If you need any...

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