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13

Värmebaronen Viking Bio 35

Adjustment

  The burner’s factory settings allow it to start in 

most boilers. These are not operating settings. 
They must be adapted in each case. Optimum 
adjustment is possible only using flue gas 
analysis instruments. 
The correct adjustment is important for 
good firing economy, high efficiency and low 
environmental impact.

On account of irregular supply from the feed auger in the 
first few days, the burner should be adjusted after roughly 
one week of operation.
For access to the burner’s adjustment knob/switch, 
the burner cover must be detached.

1. Check the settings

23, 25, 26 and 27 must be as shown in the figure.

VBio_35_xxxx

24

25

26

27

23

22

Adjust setting 24 for the pellet diameter: 

Factory setting: 8 mm pellet and high power, 35 kW.

Ø8 mm pellet:

 

SW1

SW2

Ø6 mm pellet

 

SW1

SW2

2. High power setting, 35 kW

Start the burner and let it burn for at least 10 minutes.
a. Take a soot sample. The soot number should be 1 - 3.
b.  Perform a CO

2

 measurement. 

If the  CO

2

 value is: 

- too low:  increase ‘Fuel’.
- too high:  reduce ‘Fuel’.

Repeat this test several times.

3. Low power setting, 22 kW

With the burner in operation, set the switches as shown
in the figure:

24

SW1/1 

SW1/2

ON 

OFF

Let the burner burn for at least 5 minutes. 

The fuel setting may not be changed.

a. Take a soot sample. The soot number should be 1 - 3.
b.  Perform a CO

2

 measurement.

Adjust with ‘Air, LOW Power’.
If the  CO

2

 value is:

- too low: reduce ‘Air, LOW Power’.
- too high: increase ‘Air, LOW Power’.

Repeat this test several times.

4. Select the operating mode.

OFF 

ON

24

SW1/1 

SW1/2

High power, 35 kW

SW1/1 

SW1/2

24

OFF 

OFF

Two power modes

 

switch from 22 to 35 kW 
when the burner has burned 
at 22 kW for 20 min.

24

SW1/1 

SW1/2

ON 

OFF

Low power, 22 kW

5. Also set:

-  the boiler temperature on 22 if the burner has a boiler

temperature sensor.

- the start delay on 26.
See ‘Boiler temperature control’ and ‘Start delay’ under Pellet 
firing.

Adjustment has now been completed. Refit the burner’s 
cover.

25

Fuel green

27

Air, low power 

blue

Содержание Viking Bio 35

Страница 1: ...1 3 0 6 0 3 T H L n o 0 1 r e v 0 Installation and maintenance Viking Bio 35 pellet burner...

Страница 2: ...Flue gas temperature Turbulators Combustion Adjustment 13 Pellet firing 14 Pellet quality Handling and storing pellets Combustion Flue gas temperature Turbulators Pellet firing 15 Draught damper Smoke...

Страница 3: ...To be completed by the installation engineer when the Viking Bio 35 is installed Add a printout from the flue gas analysis instrument Serial number Installation date Installed in boiler make type pow...

Страница 4: ...l spare parts Spare parts that do not meet V rmebaronen s specifications may have an impact on safety Always contact your installation engineer for service The type and serial number of the burner mus...

Страница 5: ...ifferent ways they provide information about operating phases and alarms Pellets are fed to the burner automatically from the fuel store via a feed auger controlled by the burner The safety in the fee...

Страница 6: ...the walls of the combustion chamber 515 mm 300 mm 75 mm 75 mm Supply air to boiler room There must be a supply air valve to the boiler room The valve s free surface must correspond to the cross secti...

Страница 7: ...position of the feed auger before the store is filled with pellets Use tape or similar to mark on the feed auger s pipe how far it extends into the store This makes it easy to see whether the feed au...

Страница 8: ...ction is not used the cable end must be insulated Hatch safety switch A hatch switch must be installed if the combustion chamber hatch can be opened without tools Safety can also be guaranteed if the...

Страница 9: ...REEN N L1 B4 S3 T2 T1 THERMAL PROTECTION AND THERMOSTAT SAFETY SWITCH BURNING SWITCH ALARM 230V 1A Electrical connection check 1 The power switch and thermostat must be in the position 0 2 Switch the...

Страница 10: ...accessory 6 Connector for feed auger 230V 7 Ignition element 8 Current transformer 9 Power supply unit 230 VAC 24 VDC to supply the electronics and fan motor 10 Semiconductor relay with indicator to...

Страница 11: ...flashes synchronously with FLAME low fan RPM in operating phase Flashing low element current 22 TEMP temperature setting when burner controls boiler temperature Requires temperature sensor accessory...

Страница 12: ...mage can be avoided if the flue gas temperature is minimum 70 C one metre below the top of the chimney A low flue gas temperature results in higher efficiency but this must be weighed up against the r...

Страница 13: ...minutes a Take a soot sample The soot number should be 1 3 b Perform a CO2 measurement If the CO2 value is too low increase Fuel too high reduce Fuel Repeat this test several times 3 Low power setting...

Страница 14: ...onmentally harmful substances If the burner hatch is fitted with a sight glass it is possible to study the flame A few minutes after the burner has been started the flame must have a yellow white colo...

Страница 15: ...s required to meet the prevailing heat requirements A lower power for the burner results in a longer operating time and lower stoppage losses which produces higher boiler efficiency The system must al...

Страница 16: ...will stop and produce the Failed start alarm The most probable causes of this are excessive draught or the burner not receiving pellets Establish flame The burner is in operation with a flame The fan...

Страница 17: ...ate the inner burner pipe the end wall and the lip Replace damaged parts as soon as possible When you refit the burner check that the silicone gasket is in place and is airtight Otherwise the inner bu...

Страница 18: ...overheating protection against excessive boiler temperature thermal relay non combustible hose melts between feed auger and downpipe fan with fan guard photoresistor for flame monitoring blockage if t...

Страница 19: ...rst check all the conditions required for the burner to work Does the burner have power Is the operation indicator lit up Are all control units thermostats etc set correctly Are all safety devices ove...

Страница 20: ...ambient temperature possibly because the combustion chamber hatch is poorly insulated Check the ambient temperature Should be max 30 C Take action Faulty temperature sensor on circuit board Change cir...

Страница 21: ...11615 Downpipe 1 41 700506 Packing 1 44 711614 Spacer 1 45 710044 300047 Reducer O ring 59 5 mm 1 1 46 100740 Split pin 1 47 700503 Hairpin 1 48 711610 Ignition element holder 1 49 711616 Ignition ele...

Страница 22: ...RSK Boiler temperature sensor temperature control via the burner Draught damper 150 x 130 mm for flue pipe 90351 standard VB wood fired boilers 2924 Draught damper for cleaning hatch in chimney b 132...

Страница 23: ......

Страница 24: ...Varmebaronen UK 11 Back O Hill Stirling FK8 1SH Tel 01786 849 099 Fax 01786 849 098 www varmebaronen org info varmebaronen org...

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