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12

Värmebaronen Viking Bio 35

Startup

Before starting the burner for the first time, check that:

• it has been installed according to the instructions.
• the feed auger’s inclination is 40 ±5°.
• there is a draught damper and it is adjusted to -5 Pa.
• all control units are correctly set.
• the burner has sufficient combustion air.
• there are pellets up to the burner.
• the grate is in the correct position and the lip is in place.

Position of grate

The grate must be positioned as shown in the figures below.

d

c

e

a

b

d

e

c

a.  Inner burner pipe
b.  Cross-section, burner pipes in their longitudinal direction.

c. End wall.

d. Grate. Must be in contact with end wall and burner pipe.

e.  Lip. Prevents pellets from bouncing out into the

combustion chamber/reduces heat radiation.

Feed auger

  Risk of crushing. Do not insert hands or objects 

in the feed auger.

The feed auger must be filled before the burner is started. 
Connect the feed auger to an earthed power point. Place 
a collection receptacle below the hose and operate the 
feed auger so that 5-10 litres of pellets pass through.

  When the burner is in operation, the feed auger’s 

plug, the power supply, must never be removed 
from the burner!

  The chimney must be fitted with a draught 

damper that is appropriate for the chimney.

Flue gas temperature

Condensation damage can be avoided if the flue gas 
temperature is minimum 70 °C one metre below the top 
of the chimney.
A low flue gas temperature results in higher efficiency but 
this must be weighed up against the risk of condensation. 
The temperature is measured when the boiler is at its normal 
operating temperature no earlier than five minutes after the 
burner was started and with the draught damper closed. 

Measures to increase the flue gas temperature: 

• remove any turbulators or baffle plates in the boiler.
•  insulate the boiler’s flue pipe and the chimney in cold

rooms.

• increase the capacity of the burner
• install flue lining tubes

  To avoid damage to the chimney, the flue gas 

temperature must be checked.

Turbulators

Certain boiler types have or can be fitted with flue gas 
turbulators. Their task is to make the flue gases turbulate 
to extract more heat and thus increase efficiency. 
At low burner power, the flue gas temperature is low and 
there is a risk of condensation forming in the chimney. Try to 
shorten the turbulators until a suitable flue gas temperature 
is obtained.

Combustion

The correct adjustment is important for good heating economy, 
high efficiency and low emissions of environmentally harmful 
substances.
Optimum adjustment is possible only using flue gas analysis 
instruments.
The boiler room door must be closed during measurement.

Target values: 
Flue gas temperature: 

160 

°C (depending on 
chimney type)

Soot number: 

1 - 3 

CO content: 

<300 

ppm 

CO

2

 content, mean: 

12,5 ± 2,5 

Efficiency: 

>90 %

Содержание Viking Bio 35

Страница 1: ...1 3 0 6 0 3 T H L n o 0 1 r e v 0 Installation and maintenance Viking Bio 35 pellet burner...

Страница 2: ...Flue gas temperature Turbulators Combustion Adjustment 13 Pellet firing 14 Pellet quality Handling and storing pellets Combustion Flue gas temperature Turbulators Pellet firing 15 Draught damper Smoke...

Страница 3: ...To be completed by the installation engineer when the Viking Bio 35 is installed Add a printout from the flue gas analysis instrument Serial number Installation date Installed in boiler make type pow...

Страница 4: ...l spare parts Spare parts that do not meet V rmebaronen s specifications may have an impact on safety Always contact your installation engineer for service The type and serial number of the burner mus...

Страница 5: ...ifferent ways they provide information about operating phases and alarms Pellets are fed to the burner automatically from the fuel store via a feed auger controlled by the burner The safety in the fee...

Страница 6: ...the walls of the combustion chamber 515 mm 300 mm 75 mm 75 mm Supply air to boiler room There must be a supply air valve to the boiler room The valve s free surface must correspond to the cross secti...

Страница 7: ...position of the feed auger before the store is filled with pellets Use tape or similar to mark on the feed auger s pipe how far it extends into the store This makes it easy to see whether the feed au...

Страница 8: ...ction is not used the cable end must be insulated Hatch safety switch A hatch switch must be installed if the combustion chamber hatch can be opened without tools Safety can also be guaranteed if the...

Страница 9: ...REEN N L1 B4 S3 T2 T1 THERMAL PROTECTION AND THERMOSTAT SAFETY SWITCH BURNING SWITCH ALARM 230V 1A Electrical connection check 1 The power switch and thermostat must be in the position 0 2 Switch the...

Страница 10: ...accessory 6 Connector for feed auger 230V 7 Ignition element 8 Current transformer 9 Power supply unit 230 VAC 24 VDC to supply the electronics and fan motor 10 Semiconductor relay with indicator to...

Страница 11: ...flashes synchronously with FLAME low fan RPM in operating phase Flashing low element current 22 TEMP temperature setting when burner controls boiler temperature Requires temperature sensor accessory...

Страница 12: ...mage can be avoided if the flue gas temperature is minimum 70 C one metre below the top of the chimney A low flue gas temperature results in higher efficiency but this must be weighed up against the r...

Страница 13: ...minutes a Take a soot sample The soot number should be 1 3 b Perform a CO2 measurement If the CO2 value is too low increase Fuel too high reduce Fuel Repeat this test several times 3 Low power setting...

Страница 14: ...onmentally harmful substances If the burner hatch is fitted with a sight glass it is possible to study the flame A few minutes after the burner has been started the flame must have a yellow white colo...

Страница 15: ...s required to meet the prevailing heat requirements A lower power for the burner results in a longer operating time and lower stoppage losses which produces higher boiler efficiency The system must al...

Страница 16: ...will stop and produce the Failed start alarm The most probable causes of this are excessive draught or the burner not receiving pellets Establish flame The burner is in operation with a flame The fan...

Страница 17: ...ate the inner burner pipe the end wall and the lip Replace damaged parts as soon as possible When you refit the burner check that the silicone gasket is in place and is airtight Otherwise the inner bu...

Страница 18: ...overheating protection against excessive boiler temperature thermal relay non combustible hose melts between feed auger and downpipe fan with fan guard photoresistor for flame monitoring blockage if t...

Страница 19: ...rst check all the conditions required for the burner to work Does the burner have power Is the operation indicator lit up Are all control units thermostats etc set correctly Are all safety devices ove...

Страница 20: ...ambient temperature possibly because the combustion chamber hatch is poorly insulated Check the ambient temperature Should be max 30 C Take action Faulty temperature sensor on circuit board Change cir...

Страница 21: ...11615 Downpipe 1 41 700506 Packing 1 44 711614 Spacer 1 45 710044 300047 Reducer O ring 59 5 mm 1 1 46 100740 Split pin 1 47 700503 Hairpin 1 48 711610 Ignition element holder 1 49 711616 Ignition ele...

Страница 22: ...RSK Boiler temperature sensor temperature control via the burner Draught damper 150 x 130 mm for flue pipe 90351 standard VB wood fired boilers 2924 Draught damper for cleaning hatch in chimney b 132...

Страница 23: ......

Страница 24: ...Varmebaronen UK 11 Back O Hill Stirling FK8 1SH Tel 01786 849 099 Fax 01786 849 098 www varmebaronen org info varmebaronen org...

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