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1101

Illustrations may differ from actual product 

Subject to printing/proofreading errors

1 8

Operation and maintenance

Changing ignition element

BLUE

BLACK
BLUE

BLACK

a

f

e

c

b

d

a. Cover 

d. Nut and tab washer for ignition element 

b. Electrical connections 

e. Ignition element 

c. Allen screws 

f. Inner burner pipe

A.  Detach the burner from the boiler. Remove the burner's cover, open 

the quick attachments and release the burner pipe and flange from the 
burner.

B.  Turn the burner upside down so that the lower side is accessible. 

Unscrew the screws holding the cover 'a'.

C. Detach the cables on the electrical connections 'b'.
D.  Unscrew the screws 'c' and nut 'd'. Press the screw on which the nut 

was located into the burner pipe.

E.  Pull the ignition element out through the hole.
F.  Refit in reverse order with a new ignition element. Do not tighten nut 'd' 

too hard, max. 0.5 Nm. 

Pay attention to how the ignition element should be connected e

lectri-

cally. See the wiring diagram.

Reset button

Changing inner burner pipe

a

b

c

d

e

f

g

h

i

a. Inner burner pipe 

e. Ignition element 

b. Flange 

f. Gasket, inner, 2, right/left. 

c. Screw 

g. Gasket, outer 

d. Shaft with end wall 

h. Panel 

i. Lug

A. Detach the burner from the outer burner pipe.
B.  Unscrew the four screws 'c' on the flange against the burner housing. 

Pull out all parts from the burner housing, as shown in the above figure.

C.  Separate as shown in the figure. 

Notice how gaskets 'f' and 'g' are fitted. 
The inner burner pipe is fixed to the end wall with the lug 'i'. Turn the 
lug so that the inner burner pipe can be detached.

D.  Refit. See 'Changing ignition element' for how the cables should be 

attached to the ignition element.

Check the condition of the outer burner pipe as well.

 Switch off the power to the burner before the work begins.

Resetting the thermal relay

When the thermal relay on the 
downpipe has been triggered, 
the 'ALARM' indicator lights up 
constantly. 
When it is reset, the burner must 
be dead. 
Remove the thermal relay's 
enclosure on the downpipe. 
Reset it by pressing the button 
on the thermal relay. 
Refit the enclosure and restart 
the burner.

 Switch off the power to the burner before the thermal relay's 

enclosure is removed.

Safety system

The p ellet system's safety system consists of: 

• overheating protection against excessive boiler temperature.

 

• thermal relay in downpipe.

 

• non-combustible hose (melts) between feed auger and downpipe.

 

• fan with fan guard.

 

• photoresistor for flame monitoring.

 

• blockage if the ambient temperature is too high.

The majority of the functions cannot be influenced by the user and require 
no special control.
Check regularly that the hose between the feed auger and the downpipe 
is intact.

Содержание Viking Bio 20

Страница 1: ...Installation operation and maintenance 18 01 2011 Ver konv012 Replaces Pellet burner...

Страница 2: ...uirements Flue gas temperature Turbulators Smoke in boiler room Combustion values Adjustment 13 Adjustment Choice of operating mode Boiler temperature control via the burner Start delay Pellet firing...

Страница 3: ...d in boiler make type Installer Tel Other Combustion values 1 2 3 4 Date Date Date Date Draught Pa Draught Pa Draught Pa Draught Pa Soot no Soot no Soot no Soot no O2 O2 O2 O2 CO ppm CO ppm CO ppm CO...

Страница 4: ...ings are important for good heating economy and the service life of the parts in contact with flames Optimum adjustment is possible only using flue gas analysis instruments The burner s parts in conta...

Страница 5: ...burner By flashing in different ways they provide information about operating phases and alarms Pel lets are fed to the burner automatically from the fuel store via a feed auger controlled by the burn...

Страница 6: ...ase of the combustion chamber should be high enough for there to be space for the quantity of ash formed during a weeks firing in winter The highest quantity of ash is to be found at the rear of the c...

Страница 7: ...hten the locking screw well so that the motor does not slip on the feed auger shaft The feed auger must be well anchored as it will work its way into the store Anchor the feed auger with a chain on th...

Страница 8: ...h can be opened The jumper T1 T2 in the power cable s contact part must be removed when a hatch switch is connected Boiler temperature control via the burner The boiler temperature sensor accessory is...

Страница 9: ...n boiler temperature Pellmax VX Boiler thermostat controls boiler temperature Boiler temperature control via the burner N N CP N N N S3 L B4 N F 2 1 VX L1 L2 L3 N 230V BLUE BLACK BROWN GREY YELLOW GRE...

Страница 10: ...CABLE SIDE TEMP START DOSE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 Connector for supply thermostat etc See electrical installation 230V in all conductors L1 supply to burner via overheating protection B4 c...

Страница 11: ...shes high ambient temperature One long four short flashes fan not working One long four short flashes synchronously with FLAME low fan RPM in operating phase Flashing low element current 22 TEMP tempe...

Страница 12: ...voided if the flue gas temperature is mini mum 70 C one metre below the top of the chimney A low flue gas tem perature results in higher efficiency but this must be weighed up against the risk of cond...

Страница 13: ...t for good heating economy high efficiency low emissions of environmentally hazardous substances and the service life of the parts of the burner in contact with the flame On account of irregular suppl...

Страница 14: ...sh short flame depending on whether there is too much air or too little fuel low efficiency high flue gas temperature Flue gas temperature A high flue gas temperature may be because the boiler has not...

Страница 15: ...to produce hot water pellet firing is usually unsuitable During this period the burner operates for short periods of time which means high stoppage losses and lower efficiency When heating requirement...

Страница 16: ...reate a flame as described above it will stop and produce the Failed start alarm The most probable causes of this are excessive draught the grate is in the incorrect position or the burner is not rece...

Страница 17: ...the grate must not be pressed together The opening must be approximately 1 mm Each time cleaning takes place check the condition of the parts in contact with the flame the grate the inner burner pipe...

Страница 18: ...ews c on the flange against the burner housing Pull out all parts from the burner housing as shown in the above figure C Separate as shown in the figure Notice how gaskets f and g are fitted The inner...

Страница 19: ...have power Is the operation indicator lit up Are all control units thermostats etc set correctly Are all safety devices overheating protection hatch switches etc in normal operating mode Is the burner...

Страница 20: ...emperature possibly because the com bustion chamber hatch is poorly insulated Check the ambient temperature Should be max 30 C Take action Faulty temperature sensor on circuit board Change circuit boa...

Страница 21: ...ouble pole 1 700204 Silicone gasket 1 440060 Chain 1500 mm 1 13 440158 Electrical intake triple pole 1 37 710050 Lip 1 440061 Snap hook 1 1 440163 Electrical intake septuple pole 1 38 710065 End wall...

Страница 22: ...x Combimax CU and older Combimax UB 3322 Installation bag pellets measuring instruments etc 3315 Spacer extends Viking Bio 105 mm from hatch 3323 621 05 60 Draught damper 150 x 130 mm for flue pipe 90...

Страница 23: ...1101 23 Illustrationsmaydifferfromactualproduct Subjecttoprinting proofreadingerrors...

Страница 24: ...6 849 098 www varmebaronen org info varmebaronen org V rmebaronen AB reserves the right to change the specification of components in accordance with its policy of continuous improvement and developmen...

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