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Formular-Nr.:71   Rev.-Nr.:07   03/18      

-4- 

OPERATION 

 
The VARIPROP feathers automatically when the shaft rotation is stopped. After engine start-up and shifting 
into gear the blades will engage in either forward or reverse.  
 

THE BEST WAY TO FEATHER THE PROPELLER IN THE SAILPOSITION IS: 
 

VARIPROP

 

sailposition with mechanical gear-box:

 

 

  Power at 3 to 4 knots in forward. 

 

Stop the engine, turn it off

 and engage the transmission in reverse to stop the freewheeling of the shaft. 

Now engage in Neutral again. 

 
VARIPROP

 

sailposition with hydraulic transmission:

 

 

  Power at 3 to 4 knots in forward. 

  Stop the engine while still engaged in forward. The remaining oil pressure of the transmission will stop 

spinning the shaft to feather the blades in the sailposition. 

 
If the propeller is not feathered in the sailposition the shaft will freewheel like with a fixed propeller.  
In that case start the engine again and repeat the steps above. 
Once the prop is feathered, it is better to shift the transmission to neutral. 
 

DO NOT

 

stop 

the engine while it turns in reverse. In this case the blades will stay in the reverse position and 

will not feather. You can actually use this feature to drive a shaft generator. 
 

Please note that 98% of our delivered VARIPROP propellers for hydrolic gear boxes feather into 
sailing position without a shaft lock as you turn off the engine with forward gear still clutched in. 
This procedure generates higher oil pressure and prevents shaft rotation. This small-scale friction is 
usually enough to feather the propeller instantly into sailing position. If this procedure does not 
work, you most likely need to fit a shaft lock. For large yachts, equipped with a propeller from our 
VARIPROP XLS range, we highly recommend to fit a shaft lock to ensure the propeller feathers and 
stays in sailing position.

 

 
TROUBLE SHOOTING:

 If the propeller does not work in forward or reverse go systematically through the  

 points below: 

 

  Check low idle of the engine. It should be 800 to 900 rpm in idle. 

  Check shifting movement of the transmission lever. Make sure that the shifting travel is  

not too short. The amount of lever travel, as measured at the pivot point of the actuating  
lever, between the neutral position and end positions for forward and reverse can be found 
in the owners manual of your transmission. A larger amount of lever travel is in no 
way detrimental. 

  Check the clutch discs of the transmission. They could be worn out. 

  
 

WARNING:

 It is important to follow the instructions below carefully so as to avoid excessive load and shock 

       to the gears, shortening their life. 

 

  When going from ahead to astern or the opposite, it is necessary to idle down and shift at low  

rpm’s (max.1200rpm) between gears to allow smooth reversing of rotation without binding. This  
will substantially lengthen the service life of your propeller gears. 

  When going from ahead to astern or the opposite, you can hear the turning-noise of the feathering blades. 

This is normal and not a problem or a defect of your VARIPROP. 

  The propeller body must always be completely filled with a high viscosity grease. We recommend synthetic 

grease typ TW.2 GEL or mineral multi-purpose grease EP/SAL 8 (see servicing page 9 ) 

  The  propeller  must  be  protected  from  electrolytic  corrosion  by  fitting  the  usual  zinc  anodes  on  the  shaft 

plus the prop anode. We recommend the replacement of the anode once a year. 

  If you want to protect your VARIPROP with Antifouling, use only Antifouling which needs a  

primer first. Otherwise chemical interaction and decomposition could occur. Our recommendation is 

Velox  

TF plus

 including a primer ( offers also protection against electrolyses ), available from your VARIPROP  

distributor. 

 
 
 

Содержание DF-160

Страница 1: ...0 Installation on the shaft page 2 Operation page 4 Pitch adjustment LH left hand rotation propeller page 5 Pitch adjustment RH right hand rotation propeller page 6 Defining and checking adjustments page 7 Removing from the shaft page 8 Servicing page 9 Torque settings prop nut page 10 ...

Страница 2: ...ing the VARIPROP onto the shaft check key and keyway in the propeller hub Take care that the key is the proper dimension and that the hub slides completely onto the shaft see below Also check the nut on thread of the shaft before fitting the prop If you can not screw the nut the complete length of the thread because of a little damage to the thread carefully use a triangle file to bring it down to...

Страница 3: ...ng cap screws 1 also page 8 loosely then tighten securely in succession Use LOCTITE low pink and observe the little washers ENGINE DRY TEST Please consider that a dry test of the engine MUST NOT be done while the VARIPROP is fitted onto the shaft The VARIPROP needs water pressure on the blades otherwise the prop could be damaged ...

Страница 4: ...haft lock to ensure the propeller feathers and stays in sailing position TROUBLE SHOOTING If the propeller does not work in forward or reverse go systematically through the points below Check low idle of the engine It should be 800 to 900 rpm in idle Check shifting movement of the transmission lever Make sure that the shifting travel is not too short The amount of lever travel as measured at the p...

Страница 5: ...pplied with the prop type key supplied with the prop 2 Turn the adjusting screw 2 which is marked as 2 Turn the adjusting screw 4 which is marked as AH or V with the 8mm Allen key as follows AS or R with the 8mm Allen key as follows 2a Increasing of pitch approx 3 max 2a Increasing of pitch approx 2 max Turn the adjusting screw 2 clockwise Turn the adjusting screw 4 anti clockwise see NOTE above a...

Страница 6: ... with the prop type key supplied with the prop 2 Turn the adjusting screw 2 which is marked as 2 Turn the adjusting screw 4 which is marked as AH or V with the 8mm Allen key as follows AS or R with the 8mm Allen key as follows 2a Increasing of pitch approx 3 max 2a Increasing of pitch approx 2 max Turn the adjusting screw 2 clockwise Turn the adjusting screw 4 anti clockwise see NOTE above and pag...

Страница 7: ... housing cap To return to original factory pitch settings line up AH or V resp AS or R markings on the hub face Example check adjustments ahead inner marking has moved original factory pitch setting pitch has been increased ahead ahead check adjustments astern inner marking has moved original factory pitch setting pitch has been decreased astern astern NOTE If the engine does not reach the desired...

Страница 8: ...node 2 Remove both lock pins 3 and the prop nut 4 see page 2 3 Screw the puller nut completely into the hub 4 Now screw the hexagonal head bolt into the nut and turn the bolt against the shaft until the VARIPROP comes off the taper Never use a hammer to remove the prop from the taper NOTE Never dismantle the VARIPROP yourselves Disassembly and reassembly require special tools and technical know ho...

Страница 9: ...grease sterntube grease Shock absorber The integrated hydraulic shock absorber reduces unpleasant operating noises The pitch stops are substantially protected against wear At rotating the blades by hand you can feel the shock absorber function This heavy turning at the absorber area is normal and necessary for the function Zinc anode Make sure that you always keep the zinc anode in good condition ...

Страница 10: ...5 ft lb UNC 3 4 10 M 24 x 3 BSW 1 8 210 Nm 155 ft lb UNC 1 8 M 20 x 1 5 BSF 3 4 12 135 Nm 100 ft lb UNC 3 4 16 M 24 x 2 BSF 1 10 225 Nm 165 ft lb UNF 1 12 M 30 x 3 5 BSW 1 1 8 7 350 Nm 255 ft lb UNC 1 1 8 7 UNC 7 8 9 160 Nm 115 ft lb M 27 x 3 315 Nm 230 ft lb M 30 x 2 430 Nm 315 ft lb M 36 x 3 490 Nm 360 ft lb M 42 x 3 530 Nm 390 ft lb UNC 1 1 2 6 390 Nm 290 ft lb BSW 1 1 4 7 UNC 1 7 350 Nm 255 ft...

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