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PJGCV160 / PJGCV190 / PJXP200
Replace all lost bolted joints by original parts that were designed for the given point. By using non-original parts
of poor quality you run the risk of injury or damage to the machine!
Keep the clutch plate clean and dry. Any traces of oil reduce the efficiency of torque transmission.
A good tool for monitoring the operating motor hours is VARI PowerMeter.
2.7.1 Recommended tools and accessories
For assembly and maintenance of the machine we recommend the following accessories and toolsí
TOOLS
ACCESSORIES
Combination open and ring end spanner or socket spanner No. 10 - 1x Fuel canister HONDA 5 litre (Order No. 4359)
Combination open and ring end spanner or socket spanner No. 13 - 1x Fuel stabilizer HONDA (Order No. 08CXZ-FSC-250)
Combination open and ring end spanner or socket spanner No. 16 - 2x Hour meter VARI POWERMETER (Order No. 4227)
Cross-recessed screw screwdriver - 1x
Spark plug spanner No. 21 - 1x
Table 22: Recommended tools and accessories
2.7.2 Machine lubrication
Observe basic hygiene rules, regulations and legislative acts on environmental protection when working with
lubricants.
If you are not sufficiently skilled manually, entrust this work to professional service.
2.7.2.1 Engine oil change
The engine is filled with engine oil designed for running in the engine. Refer to the instructions for use of the engine for the oil change
procedure
Change the oil while it is warm, it pours out easier.
2.7.2.2 Lubrication points
Pay adequate attention to lubrication to ensure a trouble-free and easy movement of all mechanical parts. From a wide range of oils any
oil in spray or oil for bicycles is suitable. Out of plastic lubricants any lubricant intended for water pumps or spray vaseline are fully
sufficient. However, for its application it is usually necessary to dismantle the appropriate slide assembly.
IMPORTANT NOTICE: ensure that the oil does not reach the centrifugal clutch lining when preserving the engine
flange connecting surface; it could cause clutch slippage and damage to the clutch lining and engine crankshaft
seal due to resulting higher temperatures.
DDetails of lubrication points are on
Pict. 11
, marked .
LUBRICATION POINT
IN SEASON
AFTER SEASON
LUBRICANT
NOTE
Engine oil filling
status check
before each use
yes
engine oil
change after first 10 hours (running-in of
the engine), then after 100 hours of
operation or after the season
Lower holder and arresting
pin’s head of the handlebars
side adjustment
as needed
yes
oil
plastic lubricant
spray vaseline
Swivel holder pin of the
handlebars adjustment to
sides
as needed
yes
oil
plastic lubricant
spray vaseline
Thread of the tightening nut
screw of the handlebars
height adjustment
as needed
yes
plastic lubricant
Accelerator Bowden cable
lubrication
as needed
yes
oil
Table 23: Lubrication intervals
2.7.2.3 Service intervals
Tighten regularly the handlebars elastic mount nuts and the upper joint nuts. They might become loose as the
result of the assembly operation. Loosening or loss of nuts may cause the machine breakdown with possible
injuries or damage to property of the operator or others.
36
Not included with the machine.
37
The instructions for use of the engine always contain the original version of the instructions for use in the language of the manufacturer and its translation into the official language
of the user.
24
R
ev
iz
e
0
4
/2
0
1
5
OIL
Содержание GLOBAL PJGCV160
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