CB-80
CB-80B
CB-80Z
CB-80ZI
2.4 User manual
2.4.1 Assembling the machine
Assembly and operating instructions are available from your retailer as a component of pre-sales service!
Given that the packaged machine is not fitted with wheels and in view of its total weight ensure that the machine is
always assembled with the assistance of another person.
Handling points when removing the machine from the box (see
Fig. 1
- ahead of the engine behind the square tube on the
engine plate, at the back of the machine frame tube.
2.4.1.1 Machine assembly procedure
Given that the packaged machine is not fitted with wheels and in view of its total weight ensure that the machine is
always assembled with the assistance of another person.
1)
According to
Fig.
cylinder sweeping brushes
1
,
the turning lever
of the cylinder sweeping
brushes
2
, the
axle pin
3
and both wheels
4
and
5
. Remove the bag with parts.
2)
Remove the
paper index
7
beneath the handlebars and spread it on the ground in front of the box.
3)
Position yourself and your assistant at the longer sides of the box, grasp the machine by the
front
and
back
grip points (see
detail below on the right,
Fig.
) and remove it from the box in the forward direction. Prop it by the
gearbox
8
on the spread
out
paper insert
7
and hold the
rare part
of the machine at a level that does not touch the insert so that it does not deform
the lower
plastic covers
9
.
4)
Fit
washers 21
6
and both
wheels
4
and
5
onto the axle, secure each with a
lock pin
10
and then wiht a
lock ring
11
. Bear in mind the direction of rotation of the wheels! The direction of rotation is shown on the side of the wheel.
5)
Fit the
support weel
12
and secure with a
split pin
13
in the highest position.
6)
Fit the
mudguard
14
using the
screws
15
,
nuts
16
and flat
washers
17
.
7)
Fit the
turning lever
2
using
M8x35 screws
18
and
M8 nuts
19
with
8,4 washers
20
. Insert the rubber
profiles
22
between the
turning lever
foot
2
and the
carrier plate
21
. After tightening the bolted joints the distance between the foot
and the carrier plate must be
20 mm
. The rubber
profiles
22
are slightly compressed.
8)
Fit both
cylinder sweeping brushes
2
, there is no difference between the left and right sides, they are identical. The
axial
pin
3
is inserted with the stub first from the left side of the machine. Fit
washers 13
23
on the pin and tighten both
M10
nuts
24
well.
9)
Turn the
handlebars
25
and attach them to the pipe at the rear of the frame (choose one of the three holes in the handlebars
to set their height, and one of two holes in the frame pipe). Apply lubricant grease on the thread of the
bolt
26
and tighten the
bolt
26
well using the
wing nut
27
and
washer 8,4
28
. The bowden cables from the control levers must not be crossed
and must pass through between the
bolt
26
and the frame pipe.
10) Remove the
two ties
29
from the bag with the instructions, see
Fig. 1
and tighten the bowden cables to the handlebars in
place under the handlebars crossbar.
2.4.2 Commissioning
The machine may be supplied without engine fluids
(depending on various national regulations)!
1.
Check the oil level; if necessary, fill the engine with the recommended type and amount of oil. Fill the tank with the recommended
type and amount of gasoline.
2.
The gearbox of the drive and of the cylinder sweeping brushes is filled with oil from the factory
2.4.3 Control elements
2.4.3.1 Starting the engine
First read through the instruction for use
of the engine! You may prevent possible damage to the
engine.
Positons
1
=
STOP
,
2
=
MIN
,
3
=
MAX
and
4
=
CHOKE
of the accelerator lever are described in
Fig. 4
. All four described main
positions latch in their positions by means of a simple slot-and-projection system made in the lever body.
1.
On engines fitted with mechanical choke move the accelerator lever into position
4
=
CHOKE
. On engines fitted with automatic
choke or PRIMER move the lever to position
3
=
MAX
.
When starting the engine both control levers (
1
and
2
Fig. 3) must be in the OFF position (not pressed to the
handlebars)!
2.
Start the engine manually by a rapid pull on the starter recoil cord
3.
Let a new or cold engine run for about 30 seconds with the choke on
4
CHOKE
position), then
move the accelerator lever to the
3
MAX
position. Let the engine run in this position for about 30 seconds. In case of engines
fitted with automatic choke wait until the engine revolutions stabilize.
57
Please acquaint yourself with the required oil change intervals in Chapter 2.6.2 Lubrication of the machine
58
The original manual and the English translation is part of the machine.
59
Directions for starting the engine are described in detail in the engine operating instructions.
60
Ungines equipped with automatic choke and throttle lever in
MAX
position, automatic setting of maximum rpms occurs after the engine has warmed.
25
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