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Doc. No 41600833-01 Rev A1

INSTRUCTION

MANUAL

TPE TUBE SEALER

Model 4160

Generator/Controller

Содержание 4160

Страница 1: ...Doc No 41600833 01 Rev A1 INSTRUCTION MANUAL TPE TUBE SEALER Model 4160 Generator Controller...

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Страница 3: ...iii Vante 100 N Tucson Blvd Tucson AZ 85716 USA Telephone 520 881 6555 Fax 520 323 9055 Toll Free 877 565 5557 Part No 41600833 01 Rev A 03 2016 Vante...

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Страница 5: ...PE Tube Sealing System generator at your own discretion Exclusions and Limits of Liability Vante makes no warranties expressed or implied and assumes no liability in connection with any use of this in...

Страница 6: ...result in damage to the unit Cautions are enclosed in thin line boxes NOTE A note indicates important useful information Safety symbols Warning risk of electric shock Warning general NOTE When the ge...

Страница 7: ...ended Tubing 6 1 5 Operational and Performance Safety Features 6 2 Procedures for Use 9 2 1 Installation 9 2 2 Startup 10 2 3 Run Cycle 12 2 4 Cycle Interrupt Indicator 14 2 5 System settings 15 2 6 E...

Страница 8: ...11 Figure 2 3 Main control screen 12 Figure 2 4 Confirm or cancel recipe changes 14 Figure 2 5 System settings screen 15 Figure 2 6 Sealing head indicator light 17 Figure 2 7 Sealing head open close 1...

Страница 9: ...used with properly fused and grounded outlets NOTE Sealer generator refers to the model 4160 Sealing head refers to the models 4161 and 4162 Table 1 1 Product specifications Manufacturer name Vante D...

Страница 10: ...cations Controlled environment Use Indoor use only Operational temperature 15 C 35 C Storage temperature 25 C 60 C Humidity 70 maximum relative humidity non condensing Altitude 2000m max Over voltage...

Страница 11: ...ad Table 1 2 on page 5 lists each component and describes the function The sealing system includes the following items Generator controller Remote sealing head AC power cord not shown Figure 1 1 on pa...

Страница 12: ...Vante Model 4160 4 Figure 1 2 Product labeling and components rear view Figure 1 3 Voltage and fuse labels...

Страница 13: ...thickness tubing 1 2 diameter max Model 4162 thick wall remote sealing head Seals 1 8 wall thickness tubing 1 diameter max Sealing head jaws Dual plated heating mechanism connected to the generator c...

Страница 14: ...0 125 1 5 Operational and Performance Safety Features The model 4160 generator controller and sealing heads are designed with the following safety features which reduce safety risks and improve perfo...

Страница 15: ...Vante Model 4160 7 Figure 1 4 Sealing head with safety switch...

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Страница 17: ...ling head attached Connect and disconnect the sealing head while the generator controller is powered off Never connect or disconnect a sealing head while the generator controller is on 2 1 5 Connect t...

Страница 18: ...Character keys work like keys on a keyboard 2 The prompt at the top of the screen instructs the user 3 The entry field displays content NOTE When entering a password the content field masks the chara...

Страница 19: ...orary key for users who have lost or forgotten their password The temporary key is not a password Contact Vante or your distributor to obtain the temporary password associated with the temporary key S...

Страница 20: ...sealing head 4 Recipe selection buttons use the and buttons to scroll through all the recipes stored in the generator controller hard drive The recipe shown in the display field is the active recipe 5...

Страница 21: ...e parentheses represents the number of cycles since the generator controller was powered on session count 13 Status this field indicates the current functional status of the sealing system 14 Duration...

Страница 22: ...upted The seal may be incomplete and the user risks a fluid spill and contamination of the fluid 2 4 1 If power is not restored to the system secure the tubing in a manner that will prevent any fluid...

Страница 23: ...screen contains the following controls 1 Internal air switch press the button to select the air pressure source When the switch is on the internal air compressor is activated When the switch is off t...

Страница 24: ...changes in the system settings screen NOTE Change any field to enable the cancel and apply buttons Press either cancel or apply to disable these buttons Once changes are applied the user can no longe...

Страница 25: ...System for additional instructions 2 9 T C port This port should only be used by certified Vante service providers 2 10 Sealing Head 2 10 1 Status indicator The sealing head is designed with a status...

Страница 26: ...ver See Figure 2 7 Figure 2 7 Sealing head open close The blue LED flashes on and off when the run cycle is initiated either with the green button on the sealing head handle or with the start button o...

Страница 27: ...nt Teflon fiberglass adhesive barriers 2 11 2 To change or apply the barrier first remove power from the system Ensure that the sealing head plates are at room temperature before applying the barrier...

Страница 28: ...The warning states that the system is at risk of overheating Press OK to close the warning message The compressor design uses a PTC thermistor to automatically prevent the internal compressor from ov...

Страница 29: ...r Bad or incomplete seal Incorrect settings Verify the correct material is selected Verify that the temperature timing and cooling settings are appropriate for the material and sealing conditions Call...

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Страница 31: ...from the power outlet Disconnect the air supply line and the AC power cord from the generator controller Apply a cleaning solution made with water and a mild detergent or household cleaner such as For...

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Страница 33: ...controller or the sealing head Internal repairs and replacements should only be performed by authorized Vante service providers Invisible buffer paragraph CAUTION Both fuses must be removed from the...

Страница 34: ...e holder out to access the fuse See Figure 4 1 Figure 4 1 Fuse holder 4 2 4 Use the following type of replacement fuse For 100 VAC and 115 VAC units Littelfuse time delay rated 250V 4A Cat No 218 04 0...

Страница 35: ...ping instructions and a return material authorization RMA number Include the RMA number in the shipping documentation 4 3 3 If possible place the 4160 TPE sealing system into the original shipping con...

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Страница 37: ...o Returning Materials to Vante on page 27 for instructions There are no warranties including any implied warranty and any warranty of merchantability or fitness for any particular purpose which extend...

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Страница 39: ...er 4 diagram sealing head 7 dimensions 1 down up buttons 11 duration 12 E enter password 9 environmental specifications 2 errors 15 F fax i fuse replacement 23 H head 12 I installation 8 internal air...

Страница 40: ...pecifications 1 start stop button 12 startup 9 status 12 status sealing head 16 system components 3 system settings screen 14 T T C port 16 Teflon fiberglass adhesive barriers 18 telephone i temperatu...

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