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INCORPORATED

®

                                                                         Installation 

 

ITC-Series

 Inverter 

Page 13 

 

 

 

 

 

Owner‟s Manual 10/7/05 

 

DESCRIPTION OF OPERATION 

 

Inverter 

The System ON/OFF Switch, located on the front panel, allows the user to turn the system power ON and OFF 
and to reset the system after a fault.  

The Charger ON/OFF and Inverter ON/OFF buttons, located on the Control/Display Unit enable or disable the 
Charger  or  Inverter  Functions.    The  corresponding  light  next  to  Inverter/Charger  buttons  will  be  steadily  on 
when the unit is in the Inverter or Charger mode. These Inverter and Charger lights will blink if the mode is not 
currently  on,  but  are  enabled  (Example:  The  Inverter  light  will  blink  when  the  Inverter  is  Enabled,  the  ITC  is 
plugged into the utility, and the Charger is Active).  

The Inverter AC Output Circuit Breaker is a 1 pole, 30-

amp breaker marked “CB-2” on the front unit. The CB-2 

breaker  protects  the  Inverter  AC  output  and  a  second  Breaker  (CB-1)  protects  the  Battery  Charger  AC  input 
against a severe overload. This CB-1 breaker also protects AC Pass through Power. If this CB-1 breaker trips 
during charger operation, it must be reset.  

Inverter Protective Interlocks 

The  Inverter  operation  is  protected  by  a  series  of  safety  interlocks  that  protect  against  most  failures  such  as 
overloads,  over-temperature  conditions  or  other  conditions  where  the  unit  may  be  asked  to  operate  outside 
safe  battery  voltages.    These  faults  will  tr

igger  a  display  of  the  “Fault”  and  or  “Overload”  Lights  on  the 

Control/Display panel and are listed below: 

Low Battery   

 

The  inverter  continually  monitors  battery  voltage.  If  battery  voltage  falls  below  the  Low 

Battery  Shutdown  10.5  (21.0)  VDC  setpoint  the  inverter  will  shut  OFF.  Auto-restart  will 
restart  the  inverter  after  battery  voltage  rises  above  the  Low  Battery  Warning  11.0  (22.0) 
VDC setpoint (after 5 minutes). 

High Battery   

The  inverter  will  shut  OFF  if  battery  voltage  rises  above  the  High  Battery  16.0  (31.0)  VDC 

setpoint. 

Over Temperature  The  inverter  will  shut  OFF  if  internal  temperature  sensors  detect  a  high  temperature 

condition that could damage the inverter. 

 
Over Load    

 

If a short circuit or an overload is applied to the inverter‟s output the inverter will shut down. 

Battery High  

 

The unit has shut down due to the Battery voltage is above High Battery Shutdown setpoint 

of 16.0 (31.0) VDC. 

Battery Low Warn.  Battery  voltage  is  below  Low  Battery  Warning  setpoint  and  soon  may  reach  Low  Battery 

Shutdown setpoint of 10.5 (21.0) VDC. 

Current Limit  

 

Inverter AC output current is at the Maximum Current allowed and is presently in “Surge”. 

The  AC  voltage  will  decrease  if  load  increases.  Overload  Shutdown  will  occur  if  voltage 
goes below 105VAC for 3 second. 

Overload 

 

 

Inverter has shut down due to overload. High AC load caused inverter output voltage to fall 

below tolerance for three seconds. 

Hardware Fault   

Internal protection circuit activated or power brick high temperature will shut down system. 

Overheat

      

The SCR plate or power brick overheating will cause the system to shutdown.  

 

If the unit has faulted there are the two following options: 

1. Auto-restart 

After shutting down for any of the above fault conditions, the inverter will try to restart itself 
every 5 minutes if Auto-Restart is Enabled and the fault condition no longer exists.  

2. Manual restart 

You  can  manually  restart  the  system  after  the  fault  conditions  are  removed.  Reset  the 
inverter by turning the System ON/OFF Switch OFF and then ON. 

Содержание ITC12-2100

Страница 1: ...anual 10 7 05 ITC Series Inverter Charger System Models ITC12 2100 and ITC12 3200 ITC24 3600 and SP00172 Vanner Incorporated 4282 Reynolds Drive Hilliard Ohio 43026 614 771 2718 1 800 ACPOWER www vann...

Страница 2: ...INCORPORATED ITC Series ITC Series Inverter Page 2 10 07 05 Notes...

Страница 3: ...CUSTOMER WIRING IDENTIFICATION 17 AC INPUT OUTPUT WIRING 18 DC BATTERY WIRING 18 FRONT PANEL CONTROL DISPLAY OUTLET 18 SYSTEM ON OFF SWITCH 19 REMOTE SIGNAL CONTACTS 19 INSTALLATION 19 BASIC GUIDELIN...

Страница 4: ...7 Figure 1 4 6 Suspended Dimensions in Inches 11 F 8 Figure 1 4 7 Bottom Mount Dimensions in Inches 11 F 9 Figure 1 4 8 Control Display Unit Dimensions in Inches 11 F 10 Figure 1 4 9 Customer Terminat...

Страница 5: ...he cover of this manual System Features and Specifications General Description The ITC Series system consists of a DC to AC true sine wave inverter a battery charger an automatic AC transfer switch an...

Страница 6: ...shutdown of the Inverter at 10 5 21 0 VDC The SP00172 offers a Fan On contact instead of the Low Battery contact for turning on an external fan or blower when the ITC s fan is on Remote Power Switch...

Страница 7: ...4 amps 3 amps No Load Inverter OFF 0 30 amps 0 30 amps Full power 208 amps 350 amps 195 amps INVERTER EFFICIENCY Nom 200 watts 77 77 500 watts 88 84 700 watts 88 87 1000 watts 88 89 1500 watts 86 89 2...

Страница 8: ...IEW 11 12 15 16 OPTIONS CABLE ENTRY CHASSIS GROUND ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 DESCRIPTION BATTERY TERMINAL ACCESS REMOTE CABLE INPUT CONTROL DISPLAY PANEL INVERTER ON OFF SWITCH CHARGER ON...

Страница 9: ...when enabled but not on 2 Inverter On Off Button Enables Disables Inverter Function 3 Charger Indicator Light Solid when on flashes when enabled but not on 4 Charger On Off Button Enables Disables Cha...

Страница 10: ...allowing access to user AC and control terminals through a removable front cover ACCESS PANEL REMOVABLE FROM FRONT WHEN UNDER TABLE MOUNTED DOCKED DISPLAY CONTROL PANEL DC TERMINATIONS POWER ON OFF S...

Страница 11: ...10 7 05 18 10 7 8 19 1 4 13 5 8 16 3 4 8 1 8 7 5 16 8 3 4 ITC DIMENSIONS FOR SUSPENDED MOUNTING F 7 Figure 1 4 6 Suspended Dimensions in Inches 19 1 4 18 10 7 8 16 3 4 13 5 8 7 5 16 8 ITC DIMENSIONS F...

Страница 12: ...4 HOT NEU GND AC INPUT P15 HOT NEU GND AC OUTPUT P6 P5 REMOTE MASTER AND SLAVE CONNECTORS REMOTE SWITCH REMOTE LED COM N O N O LOW BATT FAN ON COM GENSTART P3 BATTERY TEMP SENSOR P7 F 10 Figure 1 4 9...

Страница 13: ...Battery Shutdown 10 5 21 0 VDC setpoint the inverter will shut OFF Auto restart will restart the inverter after battery voltage rises above the Low Battery Warning 11 0 22 0 VDC setpoint after 5 minu...

Страница 14: ...rge Stage and begins the Absorption Charge Stage The charger will not enter the Bulk Stage again until shore power is re applied or until the charger or the system is turned ON again VOLTAGE CURRENT T...

Страница 15: ...harging by preventing the charging stages from reaching their trigger points or may cause the battery to run down even though the charger is ON T 1 Figure 2 2 2 Battery Charger Factory Setpoints Guide...

Страница 16: ...r Terminations and likewise a similar set of Normally Open Contacts are available to indicate a Low Battery or Fan On condition Caution The battery charging process will be affected if 12 24 VDC loads...

Страница 17: ...6 7 8 9 10 11 12 DIP SWITCH FUNCTION SW POSITION OFF ON OFF ON OFF ON SLAVE MASTER Note After a new switch setting is set the power switch must be cycled on the main unit for the new setting to take e...

Страница 18: ...d P15 NOTE The AC output voltage and the required AC input voltage of the ITC is 120 VAC 60Hz DC Battery Wiring A DC wiring compartment is located behind the wiring panel on the right side of the unit...

Страница 19: ...l to the circuit INSTALLATION Unpacking the Inverter Inspect the shipping container and equipment for loose or damaged parts If any damage is found immediately notify the freight carrier Basic Guideli...

Страница 20: ...o not use the vehicle chassis as the DC negative conductor Use a cable the same size as the DC positive to go directly from the inverter to the battery negative 4 Route the AC and DC power wiring sepa...

Страница 21: ...rough separate strain reliefs located at the right front of the unit WARNING Never make electrical connections live Make the connections to the inverter first and the battery last Make certain the ON...

Страница 22: ...on lug style that will accept up to 10 AWG copper wire Model ITC12 3200 The 26 7 amp at 120 volt 3200 watt inverter output capability requires 10 AWG wire minimum is used for the AC output The AC tran...

Страница 23: ...installation s grounding system or to earth ground Step 4 Verify Installation Verify all connections are tight and secure for maximum performance System Start up and Testing Step 1 Completely install...

Страница 24: ...r can be used to operate various AC driven appliances Typical DC power sources include batteries that store electrical energy power generated from a vehicle alternator or renewable energy sources such...

Страница 25: ...ed by multiplying volts times current produced or used by a device To properly determine an inverter size in watts for your application decide which AC loads you plan to operate Inverter size is the s...

Страница 26: ...ing that is typical of most inverter installations These batteries are available in the maintenance free style where the electrolyte does not need to be checked or replenished and they also are availa...

Страница 27: ...is usually provided by connecting two 12 volt batteries in series and sometimes by connecting four 6 volt batteries in series The ratings of the series connected battery bank remain the same as the in...

Страница 28: ...he inverter This is a common practice in a service vehicle where the engine runs all the time and allows the alternator to provide continuous charging for the battery In this case the inverter can be...

Страница 29: ...ing for lead acid batteries and 50 of the battery s C for gel cell batteries The C rate is numerically equal to the amp hour capacity for the battery For example a 280 amp hour battery has a C rate of...

Страница 30: ...2 Check air ventilation openings for dust and other obstructions 3 Examine receptacle indicators and switches for cracks and breaks in insulation material Trouble Shooting The Unit does not come on w...

Страница 31: ...Page 31 Owner s Manual 10 7 05 Vanner Incorporated 4282 Reynolds Drive Hilliard Ohio 43026 1 800 AC POWER 1 800 227 6937 Tel 614 771 2718 Fax 614 771 4904 www vanner com e mail pwrsales vanner com Ma...

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