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16

 

 

1.12  Storingstabel 

As a result of normal use, parts will be wear out. (for example Flails and V-belts). 

Pay Attention

: only use original "PERFECT" parts that are listed in the parts book. 

 

Failure 

Causes 

Solution 

Strong vibration and too much 
noise 

Flails not evenly worn out 

Change flails, complete with bolt and 
nut as a pair or as complete set 
 

(more) Flails are fixed and don

move 

Clean the Machine so that the flails 
can be move. 

One or more flails are lost or 
broken 

Change flails. 

Thread or other stuff wrapped 
around the flail rotor. 

Remove pollution 

Flail rotor not in balans 

Check the rotor / bearings and when is 
necessary, must it be balanced 

Bearings of Flail rotor are worn 
out 

Change bearings and / or flails 

PTO shaft isn

t in line 

Change PTO shaft 

Machine and or mow quality 
won

t work very well 

Machine isn

t horizontal 

adjusted with the bottom 

Check rear roller and / or upper 
linkage adjustment. When is necessary 
add it in the correct way 

Flails are worn out 

Klepels compleet met bouten en 
moeren vervangen 

Speed flail rotor too low 

Increase PTO speed 

Rijsnelheid te hoog 

Reduce speed 

V-belt tension too low 

Check V-belt tension and retension if 
necessary   

V-belt is worn out 

Change complete set V-belts 

Cutting height too low adjusted 

Check rear roller adjustment and 
change that when necessary  

Cutting height too high adjusted 

Check rear roller adjustment and 
change that when necessary 

Flail rotor won

t rotate 

Flail rotor is stuck through 
pollution 

Remove dirt and clean the machine 

Overrunning clutch in PTO shaft 
or Gearbox is wrong or broken. 
PTO goes constantly through 
overrunning. 

Change overrunning clutch PTO shaft 
or gear box 

PTO shaft runs, but flail rotor 
don

V-belt broken 

Change set V-belts 

Overlaoding clutch (Optional) is 
wrong adjusted or worn out  

Adjust the spring package correctly or 
change the clutch plates 

Rear roller turns heavily or is 
blokked 

Rear roller bearings broken or 
filled with mud 

Changes bearings and grease these to 
the correct level  

Running dry, without grease 

Grease bearings until the grease 
comes outside 

Dirt between roller and scraper 
 

Remove dirt and clean the machine 

V-belt problems ( too much 
belts are worn out, belts burns 

V-belts not correct adjusted 

Check V-belt adjustment and when 
needed adjust it correctly 

Содержание Perfect KT 3D-Flex

Страница 1: ...el B V Energieweg 1 6658 AE Beneden Leeuwen The Netherlands Van Wamel B V Your PERFECT dealer KT 3D Flex 31 0 487 59 29 44 www perfectvanwamel com perfect vanwamel nl parts vanwamel nl Owner s manual...

Страница 2: ......

Страница 3: ...Flail chopper Broyeur Marteaux Type KT 3D flex Versie V 01 01 01 2020 E Instruction manual page 100 and following F Manuel d instruction page 150 et suivant Copyright 01 01 2020 Van Wamel B V...

Страница 4: ...2...

Страница 5: ...r safety are marked with this symbol Pass all these user and precaution instructions also to other users When ordering spare parts please indicate model name and serial number part number and descript...

Страница 6: ...4...

Страница 7: ...slip tractor 11 1 4 8 Gearbox 11 1 4 9 De machine van de tractor afkoppelen 11 1 4 10 Transport 11 1 5 Precautions 11 1 6 Driving speed 12 1 7 Gearbox 12 1 8 V belts 12 1 9 Flails 13 1 9 1 General 13...

Страница 8: ...ngs also to take care of the permitted applications of the machine to respect the safety and precaution instructions see chapter 1 2 to respect the maintenance and service instructions see chapter 1 2...

Страница 9: ...brake demeanour of the tractor will be influenced by the coupled machine and counter weights Be careful keep sufficient brake distance 17 Take care of the outstanding machine in turns 18 Do not take...

Страница 10: ...connect the dynamo and the battery during electric welding work 9 Re placement parts must comply at least the manufacturer specifications You do not have doubts when you use original PERFECT parts 1 3...

Страница 11: ...popular tractor sizes However it is strongly recommended to check the proper length of the P T O shaft before operating the machine and if necessary to shorten it according to the instructions attach...

Страница 12: ...10...

Страница 13: ...the breather During transport the breather is fixed to the drive shaft of the gearbox 1 4 9 De machine van de tractor afkoppelen The machine must be placed on the supports and rear roller Then place...

Страница 14: ...V belt pulley a few times by hand Then drain and collect the dirty diesel oil and refill the gearbox to the required oil level and refit the breather Fill up only to the proper level and use always th...

Страница 15: ...flail rotor Replace broken or damaged parts by original PERFECT parts 1 9 3 P T O rotor speed It is only allowed to drive into the field to be mowed at full operating speed that is standard at 1000 rp...

Страница 16: ...K96 Uniformly tighten the nuts No 3 thereby relieving the pressure on the friction disks Turn the clutch Subsequently unscrew the nuts No 4 again up to the end of the thread 1 10 3 Bearing houses roto...

Страница 17: ...use the winter quite months to bring your machine in a PERFECT condition for the next season 1 11 3 Torque Moments bolt connections Bolt connections must through DIN 267 following list tightened alth...

Страница 18: ...o low Increase PTO speed Rijsnelheid te hoog Reduce speed V belt tension too low Check V belt tension and retension if necessary V belt is worn out Change complete set V belts Cutting height too low a...

Страница 19: ...l rotor machine is overloaded Slow down speed and or check rear roller adjustment Oil loss from gearbox Oil seal s damaged worn out Change oil seal s Machine has Machine has high wear and tear Cutting...

Страница 20: ...maintenance or reparations switch off the engine and take out the key Nr 54 Stay out of the turning reach of the machine keep a considerable distance Nr 52 Only touch machine after it has come to a co...

Страница 21: ...following product flail chopper To which this declaration relates is in compliance with the relevant harmonised directive standard 2006 42 EG List of subtitles and references harmonised standards und...

Страница 22: ...enkwelle Arbre 107 Aandrijving Drive line Antrieb Transmission 109 Tandwielkast Gearbox Getriebe Bo tier d engrenage 111 Spanschijf Jockey Pulley Spannscheibe Rouleau de tendeur 113 Klepelas Flail rot...

Страница 23: ...21 01 2020 Auteursrecht voorbehouden Copyright reserved Copyright vorbehalten Copyright r serv s 101 128 KT 270 300 3D Flex...

Страница 24: ...M 270 Gummistreifen KC KT KM 270 Bande en caoutchouc KT 270 1 4 14515 4 14515 16 Aftakas P T O shaft Gelenkwelle Arbre 1 107 107 17 Klepje Clack Klappe Volet 120mm 19 4 14822 4 14822 18 Klepje Clack K...

Страница 25: ...21 01 2020 Auteursrecht voorbehouden Copyright reserved Copyright vorbehalten Copyright r serv s 103 128 Aanbouwbok Headstock Anbaubock Attelage...

Страница 26: ...nierarm rechts Arm right hand Arm Rechts Bras droite 1 4 16955 17 Smeernippel 1 8 180 Grease nipple 1 8 Schmiernippel 1 8 Graisseur 1 8 9 3 01527 18 Scharnierarm Arm Arm Bras 4 4 16959 19 Trekveer Spr...

Страница 27: ...21 01 2020 Auteursrecht voorbehouden Copyright reserved Copyright vorbehalten Copyright r serv s 105 128 Trekveer Spring Feder Ressort...

Страница 28: ...rijving Description Beschreibung Description Qty No 1 Hefboomplaat Plate Platte Plaque 1 4 17050 2 Moer Nut Mutter crou M16 1 3 02885 3 Bout Bolt Schraube Boulon M16 x 55 1 3 02967 4 D sluiting Harp s...

Страница 29: ...21 01 2020 Auteursrecht voorbehouden Copyright reserved Copyright vorbehalten Copyright r serv s 107 128 Aftakas P T O shaft Gelenkwelle Arbre...

Страница 30: ...hoire gorge 1 3 12376 4 Glijring Bearing ring Gleitring Bague de glissement 2 3 11811 5 Beschermkap Safety shield Schutztopf Bol protecteur 2 3 13349 6 Ring Washer Scheibe Rondelle 2 3 15246 7 Bescher...

Страница 31: ...21 01 2020 Auteursrecht voorbehouden Copyright reserved Copyright vorbehalten Copyright r serv s 109 128 Aandrijving Drive line Antrieb Transmission...

Страница 32: ...rbox Getriebe Bo tier d engrenage 1 111 111 12 Steunplaat Support St tze Support 1 4 17149 4 17149 13 Beschermkap Cover Schutzhaube Capot 2 4 14450 4 14450 14 Montageplaat Mounting plate Anbauplatte P...

Страница 33: ...21 01 2020 Auteursrecht voorbehouden Copyright reserved Copyright vorbehalten Copyright r serv s 111 128 Tandwielkast Gearbox Getriebe Bo tier d engrenage...

Страница 34: ...uis Snapring Seegerring Circlip 80 2 3 01931 7 Kegellager Bearing Lager Roulement 32208 2 3 03178 8 Pion Pinion Kegelritzelwelle Pignon 1 3 12697 9 Oliekeerring Oil seal Simmerring Joint 40 x 60 x 10...

Страница 35: ...21 01 2020 Auteursrecht voorbehouden Copyright reserved Copyright vorbehalten Copyright r serv s 113 128 Spanschijf Jockey Pulley Spannscheibe Rouleau de tendeur...

Страница 36: ...ring Rondelle frein M12 1 3 02878 7 Borgoer Locknut Sicherungsmutter crou freine M12 1 3 00210 8 Spanarm Crank Kurbel Levier 1 4 11942 9 Bout Bolt Schraube Boulon M16 x 90 1 3 02973 10 Sluitring Washe...

Страница 37: ...21 01 2020 Auteursrecht voorbehouden Copyright reserved Copyright vorbehalten Copyright r serv s 115 128 Klepelas Flail rotor Schlegelwelle Rotor 2 2kg...

Страница 38: ...Extension tube Distanzrohr Rallonge 1 4 x 60 1 3 11751 3 11751 6 Bout Bolt Schraube Boulon M16 x 40 1 3 02964 3 02964 7 Borgplaat Lockplate Sicherungsplatte Rondelle frein 1 4 12214 4 12214 8 Sluitrin...

Страница 39: ...21 01 2020 Auteursrecht voorbehouden Copyright reserved Copyright vorbehalten Copyright r serv s 117 128 Klepelas Flail rotor Schlegelwelle Rotor 0 8kg...

Страница 40: ...isseur 1 4 2 3 01537 3 01537 5 Verlengpijp sok Extension tube Distanzrohr Rallonge 1 4 x 60 1 3 11751 3 11751 6 Bout Bolt Schraube Boulon M16 x 40 1 3 02964 3 02964 7 Borgplaat Lockplate Sicherungspla...

Страница 41: ...21 01 2020 Auteursrecht voorbehouden Copyright reserved Copyright vorbehalten Copyright r serv s 119 128 Lagerhuis Housing Geh use Bo te...

Страница 42: ...le frein M8 8 3 02876 3 Deksel Cover Deckel Couvercle 1 4 11636 4 Oliekeerring Oil seal Simmerring Joint 67 x 85 x 10 3 3 03483 5 Kogellager Bearing Lager Roulement 1311 2 3 01881 6 Borgmoer Locknut S...

Страница 43: ...21 01 2020 Auteursrecht voorbehouden Copyright reserved Copyright vorbehalten Copyright r serv s 121 128 Looprol Roller Laufwalze Rouleau 219...

Страница 44: ...Sicherungsmutter crou frein M14 8 3 03162 3 03162 6 Veerring Lockwasher Federring Rondelle M14 4 3 03164 3 03164 7 Lagerblok Bearing block Flanschlager Bloc palier 40 2 3 14092 3 14092 8 Oliekeerring...

Страница 45: ...21 01 2020 Auteursrecht voorbehouden Copyright reserved Copyright vorbehalten Copyright r serv s 123 128 Hydrauliek Hydraulics Hydraulik Hydraulique...

Страница 46: ...8 1 3 073124 5 Cilinder Cylinder Zylinder Cylindre 3060350 1 3 17055 6 Cilinder dubbel Cylinder double Doppelzylinder Cylindre double 1 4 17051 7 Ontluchter Breather Entl fter R niflard 1 3 03898 8 S...

Страница 47: ...21 01 2020 Auteursrecht voorbehouden Copyright reserved Copyright vorbehalten Copyright r serv s 125 128 Klepel Flail Schlegel Marteau 2 2kg Klepel Flail Schlegel Marteau 0 8kg...

Страница 48: ...gel 2 2 Kg Marteau 2 2 kg 1 3 11624 3 Borgring Lockwasher Sicherungsring Rondelle frein M20 1 3 03025 4 Borgmoer Locknut Sicherungsmutter crou frein M20 1 3 00212 Klepel Flail Schlegel Marteau 0 8kg O...

Страница 49: ...21 01 2020 Auteursrecht voorbehouden Copyright reserved Copyright vorbehalten Copyright r serv s 127 128 Klepel Flail Schlegel Marteau Combi...

Страница 50: ...1 Bout Bolt Schraube Boulon M20 x 140 1 3 11668 2 Klepelhouder Blade carrier Messertr ger Porte lame 1 3 16881 3 Borgring Lockwasher Sicherungsring Rondelle frein M20 1 3 03025 4 Borgmoer Locknut Sic...

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