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IOM-3600 

Cashco, Inc. declares that the products listed in the table below has been found to comply with the Essential Health and 
Safety Requirements relating to the design and construction of products intended for use in potentially explosive atmospheres 
given in Annex II of the ATEX Directive 2014/34/EU and given in Schedule 1 of The Equipment and Protective Systems 
Indented for Use in Potentially Explosive Atmospheres Regulations 2016.  Compliance with the Essential Health and Safety 
Requirements has been assured by compliance with EN ISO 80079-36:2016 and EN ISO 80079-37:2016.  The product will 
be marked as follows:

                         II 2 G
Ex h IIB T6... T1 Gb
1000ATEXR1 X

The ‘X’ placed after the technical file number indicates that the product is subject to specific conditions of use as follows:

1.  The maximum surface temperature depends entirely on the operating conditions and not the equipment itself.  The 

combination of the maximum ambient and the maximum process medium temperature shall be used to determine the 
maximum surface temperature and corresponding temperature classification, considering the safety margins described 
prescribed in EN ISO 80079-36:2016, Clause 8.2.  Additionally, the system designer and users must take precautions to 
prevent rapid system pressurization which may raise the surface temperature of system components and tubing due to 
adiabatic compression of the system gas.  Furthermore, the Joule-Thomson effect may cause process gases to rise in 
temperature as they expand going through a regulator.  This could raise the external surface temperature of the regulator 
body and the downstream piping creating a potential source of ignition.  Whether the Joule-Thomson effect leads to 
heating or cooling of the process gas depends on the process gas and the inlet and outlet pressures.  The system 
designer is responsible for determining whether the process gas temperature may raise under any operating conditions.

2.  Where the process medium is a liquid or semi-solid material with a surface resistance in excess of 1G

Ω

, special 

precautions shall be taken to ensure the process does not generate electrostatic discharge.

3.  Special consideration shall be made regarding the filtration of the process medium if there is a potential for the process 

medium to contain solid particles.  Where particles are present, the process flow shall be <1m/s (<3.3 ft/s) in order to 
prevent friction between the process medium and internal surfaces.

4.  Effective earthing (grounding) of the product shall be ensured during installation.

5.  The valve body/housing shall be regularly cleaned to prevent build up of dust deposits.

6.  Regulators must be ordered with the non-relieving option (instead of the self-relieving option) if the process gas they are 

to be used with is hazardous (flammable, toxic, etc.).  The self-relieving option vents process gas through the regulator 
cap directly into the atmosphere while the non-relieving option does not.  Using regulators with the self-relieving option 
in a flammable gas system could create an explosive atmosphere in the vicinity of the regulator.

7.  Tied diaphragm regulators with outlet ranges greater than 7 barg (100 psig) should be preset to minimize the risk that 

improper operation might lead to an outboard leak and a potentially explosive atmosphere.

8.  All equipment must only be fitted with manufacturer’s original spare parts.

9.  Ensure that only non-sparking tools are used, as per EN 1127-1, Annex A.

ATEX DIRECTIVE 2014/34/EU and THE EQUIPMENT AND PROTECTIVE SYSTEMS INTENDED FOR USE IN 
POTENTIALLY EXPLOSIVE ATMOSPHERES REGULATIONS 2016

IOM ADDENDUM:

Содержание 3000 SERIES

Страница 1: ...verpressure conditions As the tank pressure increases as a result of product being pumped into the tank and or because of thermal expansion of the product and vapors the pressure pallet remains closed until the set pressure of the vent is reached When the tank pressure reaches the pressure setting of the vent the pressure pallet lifts allowing the tank pressure to bleed off Figure 2 illustrates th...

Страница 2: ...ank or system protection is the primary function of the weight loaded Vacuum Relief Vent It must be selected to meet the total pressure and vacuum flow requirements within the Maximum Allowable Working Pressure and Vacuum of the system on which it is installed Consult API Standard 2000 for tank protection sizing procedures Improperly specified relief vents may result in structural damage to the ta...

Страница 3: ...ual increments Proceed through the tightening sequence until the recommended torque is attained Recheck the torque on each bolt in the same sequence as bolts previously tightened may have relaxed through the torque sequence WARNING Minimum clearance between tank roof and vacuum inlet port must be at least equal to the vents nominal flange bore Tank nozzle bore must be greater than or equal to vent...

Страница 4: ...ole on the pallet 26 Install new diaphragm 25 Re install diaphragm retainer 24 and washer secure nut 14 tight on stem Inspect and clean seat ring 16 NOTE FRP seat surfaces are integral inside the body Check seat surface for any nicks corrosion pitting or product build up Seat surface must be clean and smooth for vent to perform properly To Remove Seat Ring Make a match mark between the flange 1 an...

Страница 5: ... Exercise care so as not to damage the pallet diaphragm and seat surface NOTE When installing the cover 8 ensure the pressure stem assembly 30 is inserted in the cover guide Place a new piece of TFE tape rope seal 34 0 on the face of the body cover flange See Figure 8 Place cover 8 over stem of pallet assembly align bolt holes with the body 1 and install cap screws 10 Using a star crossing pattern...

Страница 6: ...e of leakage does not exceed SCFH for 6 inch size and smaller 5 SCFH for 8 inch to 16 inch or 20 SCFH for larger than 16 inch at 75 of set point then a vent is considered satisfactory for all practical purposes A test report should be completed for each vent The report should indicate the total pallet weight and the pressure achieved at the Test Flow Rate for both pressure and vacuum Other general...

Страница 7: ...ed Serial Number typically 6 digits PARTS KIT for FIELD REPAIR Contact your local Cashco Inc Sales Repre sentative with the Serial Number and Product code Identifythepartsandthequantityrequired to repair the unit from the BOM sheet that was provided when unit was originally shipped NOTE If the BOM is not available refer to the cross sectional drawings included in this manual for part identificatio...

Страница 8: ...8 Cover 9 Name Plate 10 Cap Screws 12 Pipe Plug 13 Upper Body 14 Nut ITEM NO DESCRIPTION 15 Socket Cap Screw 16 Seat Ring 24 Diaphragm Retainer 25 Pallet Diaphragm 26 Pallet 27 Stiffener Plate 28 Pallet Weights 29 Pallet Guide 30 Stem Assy Recommended Spare Part Early Models included a lock washer plain washer and a cotter pin Detail A Detail A ...

Страница 9: ...PE LENGTH Size Item 34 0 Item 34 1 Item 34 2 2 23 17 20 3 25 20 22 4 33 28 26 6 38 34 32 8 38 34 32 10 46 41 39 12 56 47 47 14 58 51 55 Quantity 2 per unit ITEM NO DESCRIPTION 29 Pallet Guide 35 Indicator Housing 36 Indicator 37 Cable Connector 38 Cable ATEX 39 Cap Screw 40 Flame Bug Screen 41 Flame Screen Ring 42 Cap Screws ...

Страница 10: ...et torque Check flange gap around circumference for uniformity If the gap is not reasonably uniform make the appropriate adjustments by selective tightening before proceeding Round 2 Tighten to 50 to 70 of target torque Check flange gap around circumference for uniformity If the gap is not reasonably uniform make the appropriate adjustments by selective tightening before proceeding Round 3 Tighten...

Страница 11: ...ge NOTE Incorrect positioning and or selection of gasket s between the flanges will cause bending stresses at the flange that may damage the flange joint as bolting is tightened This is more likely to occur with aluminum or cast iron materials RECOMMENDATIONS FOR PROPER GASKET INSTALLATION Correct Installation Correct Installation Incorrect Installation Full Faced Gasket Spacer and Full Faced Gask...

Страница 12: ...ct leads to heating or cooling of the process gas depends on the process gas and the inlet and outlet pressures The system designer is responsible for determining whether the process gas temperature may raise under any operating conditions 2 Where the process medium is a liquid or semi solid material with a surface resistance in excess of 1GΩ special precautions shall be taken to ensure the proces...

Страница 13: ...A5 DA2 DA4 DA5 DA6 DA8 DA0 DA1 DAP SAP SLR 1 SLR 2 PTR 1 ALR 1 ULR 1 PGR 1 BQ BQ OPT 45 BQ CRYO 123 123 CRYO 123 OPT 45 123 OPT 46G 123 1 6 123 1 6 OPT 45 123 1 6 OPT 46G 123 1 6 S 123 1 6 S OPT 40 1000HP 1000HP OPT 37 1000HP OPT 45 1000HP OPT 45G 1000HP CRYO 1000HP 1 6 1000HP 1 8 1000LP 1000LP OPT 45 1000LP OPT 46G 6987 8310HP 8310HP 1 6 8310HP 1 8 8310LP 8311HP 8311LP 345 345 OPT 45 BA1 BL1 PA1 ...

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