background image

www.Valtir.com  

20 

Revision C February 2023

 

Maintenance and Repair 

To Remove Pin 

1.  Pry pin up while pushing cable loops down. 
2.  Once pin is up approximately 100 to 125 mm [4” to 5”], the pin can be twisted to remove. 

Proper maintenance of 

Triton Barrier

®

 

is essential to achieve performance of the system 

under appropriate federal and state guidelines. Take the time to review the product 

limitations, assembly cautions, and maintenance instructions before performing the 

necessary work. Do not attempt to deploy any longitudinal barrier without the proper plans 

for deployment. 
The time interval between maintenance inspections depends a great deal upon particular 

site conditions. Frequent inspections are recommended until longer inspection intervals 

become justified.

 

Visual Drive by Inspection 

A slow drive-by visual inspection of 

Triton Barrier

®

 

is often all that is required. Some special 

inspection considerations are:   
1. 

Are the sections full of water ballast? The sections must be adequately filled for proper 

impact performance. Look to see that the fill level indicators are visible above the top of 

each section. A walk-

up inspection of the assembly is required if the fi

ll indicators are not 

visible (see Walk-

Up  Inspection  section).  Be  sure  fill  indicator  caps  used  for  shipping 

have been removed. 

2.  Are the sections properly aligned? The deployment must be aligned according to the 

plans for the site. Misaligned sections in the middle of an assembly may be an indication 

that the barrier has been hit and potentially damaged. If any sections are misaligned, 

carry out a walk-up inspection. 

Walk-up Inspection 

If the drive-by visual inspection indicates maintenance is required, then a walk-up inspection 

is necessary. Some of the most common maintenance concerns and corresponding repair 

techniques are: 

Empty Sections 

Sections with water levels below 100 mm [4"] from the top must be refilled for proper 

Triton 

Barrier

®

 

performance. Sections with very low water levels  or those that consistently need 

filling

  should  be  thoroughly inspected for leaks  while full. If leaks are found, the section 

should be replaced (See Damaged Sections). A certain amount of water loss may occur due 

to evaporation depending on the environment. 

Damaged Sections 

Generally sections are usable if they remain full of water and properly connected to other 

sections. Occasionally, sections may become damaged from impact or puncture and must 

be replaced. Sections with minor damage or leaks may often be repaired using sealants or 

plastic welding methods. (See 

Triton Barrier

®

 

Patching.) Empty the water from the sections 

immediately surrounding the damaged section(s). Remove the pins holding the damaged 

section(s) and slide the section(s) sideways until enough gap opens up in the assembly for 

removal. New sections are replaced by reversing this process. Take care to work in a 

direction  away  from  traffic  and  to  properly  line  up  the  deployment  when  replacement  is 

complete (See Misaligned Sections on 

Page 21).

 

Содержание Triton Barrier TL-2

Страница 1: ......

Страница 2: ...as been accepted for use by the Federal Highway Administration for use on the national highway system under strict criteria utilized by that agency Valtir representatives are available for consultatio...

Страница 3: ...Assembly 4 Safety Symbols 5 Warnings and Cautions 5 Limitations and Warnings 6 Important Introductory Notes 7 Special Site Considerations 11 Recommended Tools and Equipment 12 Deployment and Retrieval...

Страница 4: ...sembly of the Triton Barrier system and are for standard assemblies only as specified by the applicable highway authority In the event your system assembly requires or involves deviation from standard...

Страница 5: ...Important Safety Instructions This Manual must be kept in a location where it is readily available to persons who are skilled and experienced in the assembly maintenance or repair of the Triton Barri...

Страница 6: ...personnel while at the assembly maintenance or repair site Failure to follow this warning could result in serious injury or death in the event of a collision Warning Use only Valtir parts that are sp...

Страница 7: ...0 relative to structural adequacy occupant risk and vehicle trajectory Valtir expressly disclaims any warrant or liability for injury or damage to persons or property resulting from any impact collisi...

Страница 8: ...to review this Manual including the Limitations and Warnings section thoroughly before performing the necessary work Do not attempt to assemble any longitudinal Triton Barrier without the proper plan...

Страница 9: ...www Valtir com 8 Revision C February 2023 Figure 1 Triton Barrier TL 2 Components 813 MM 533 MM 1981 MM 2134 MM...

Страница 10: ...www Valtir com 9 Revision C February 2023 Figure 2 Triton Barrier TL 3 Components...

Страница 11: ...2023 Figure 3 TRITON BARRIER TL 2 assembly 70 km h 45 mph Figure 4 TRITON BARRIER TL 3 assembly 100 km h 62 mph TRITION BARRIER SECTION PART NUMBERS WHITE PART NUMBER 604926B ORANGE PART NUMBER 604922...

Страница 12: ...length is 60m 200 Refer to the Length of Need LON section of the Triton Barrier Product Description Manual for more information 3 Is an End Treatment warranted for the exposed or flared end of Triton...

Страница 13: ...e before proceeding to the site Visually check the sections for damage to ensure that they will hold water Recommended Tools and Equipment For a typical assembly the recommended tools and equipment ar...

Страница 14: ...tions shall not be stacked 2 Begin deployment at the upstream traffic end of the site and work downstream Work from the non traffic side of the deployment whenever possible Unload the sections taking...

Страница 15: ...effect on the impacting vehicle 6 Triton Barrier sections are not symmetrical Pay special attention to the location of the rapid release gate valve and fill level indicator The rapid release gate valv...

Страница 16: ...ize time in the work zone Filling proceeds more quickly if one worker drives the water truck and another moves the fill hose from section to section 8 Place caps in fill holes 9 If an End Treatment is...

Страница 17: ...to allow the water to drain Insert the protective fill level indicator caps Note The time it takes to drain a barrier section is approximately 4 1 2 minutes Caution Water on the traveled roadway may c...

Страница 18: ...The End Treatment has also been thoroughly tested for 100 km h 62 mph when assembled as shown to the NCHRP 350 standard The Triton Barrier TL 2 End Treatment has been tested to NCHRP 350 TL 2 Non redi...

Страница 19: ...of a flared configuration 3 All sections are to have pedestals strapped to the bottom The first section uses a short pedestal End Treatment Configuration TL 2 Notes 1 Fill all sections except the fir...

Страница 20: ...www Valtir com 19 Revision C February 2023 Figure 11 Triton Barrier fill capacity chart...

Страница 21: ...or the site Misaligned sections in the middle of an assembly may be an indication that the barrier has been hit and potentially damaged If any sections are misaligned carry out a walk up inspection Wa...

Страница 22: ...e at 290 deg C 550 deg F for the Triton Barrier material Welding speed for ideal straight line welds can range from 100 mm 150 mm 4 to 6 per minute with stick welding to 600 mm 24 per minute with an a...

Страница 23: ...ept on hand and cut to size with scissors for effective temporary patch The decal will need to be placed smoothly without air pockets or creases to obtain the best results Smaller holes on smooth face...

Страница 24: ...m 23 Revision C February 2023 Gate Valves and Plugs Gate valves must be unbolted before they can be unscrewed Six or seven wraps of Teflon tape will keep the threads from leaking Figure 13 Repair of t...

Страница 25: ...the barrier Clear zone is defined by AASHTO Roadside Design Guide 1989 and NCHRP 350 as The total roadside border area starting at the edge of the traveled way is available for safe use by errant veh...

Страница 26: ...to the nearest side of a reference vehicle a 3 4 ton pickup truck that is driving exactly in the center of the lane farthest from the barrier See Figure 14 30 SEGMENT ASSEMBLIES TL 2 TL 3 EQUATION OF...

Страница 27: ...www Valtir com 26 Revision C February 2023 Notes...

Страница 28: ......

Отзывы: