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32

15.9.5

Detach the control unit cover by removing one screw (see figure

53).

15.9.6

The control unit can be pulled forward as far as the slack in the

mains lead will allow. 

Do not stress the mains lead.

15.9.7

When replacing the unit make sure that all the leads are correctly

and firmly connected (see wiring diagram figure 31), that no leads are
trapped and that the vacuum tube is firmly connected.

15.10

To Remove the Distribution block

15.10.1

To gain access see section 15.9.

13.10.2

Remove the two screws fixing the block to the control

bracket.

15.10.3

Disconnect the earth lead from the control bracket.

15.10.4

Remove the cover from the air pressure switch (see figure

54)

15.10.5

Disconnect the three leads (Yellow, orange & white) from

the air pressure switch.

15.10.6

Disconnect the two leads (Brown & blue) from the mains

cable connection block.

15.10.7

Replace in the reverse order. Make sure that all the leads are

correctly and firmly connected (see wiring diagram figure 31), that

no leads are trapped and that the vacuum tube is firmly connected.

15.11

To Remove the Air Pressure Switch

15.11.1

To gain access see section 15.9.

15.11.2

Detach the pressure switch from the control bracket by removing

two screws, nuts & washers (see figure 55).

15.11.3

Remove the cover from the air pressure switch (see figure 54)

15.11.4

Disconnect the three leads (Yellow, orange & white) from the air

pressure switch.

15.11.5

Detach the plastic vacuum tube from the pressure switch.

i)

 

Make sure that the vacuum tube is connected to the shank on

the pressure switch closest to the centre of the appliance (marked      )  -
not the shank closest to the control bracket.

ii)

 

Make sure that all the leads are correctly and firmly connected

(see wiring diagram figure 31) and that no leads are trapped.

15.12

To Remove the Fan

15.12.1

Remove the terminal guard by detaching two screws and

washers.

15.12.2

Detach the weather shield and flue box end plate by

removing two screws (see figure 56).

15.12.3

Disconnect the wiring loom connector inside the top right of

the flue box (see figure 57).

15.12.4

Slide the fan out of the flue box (see figure 57).

15.12.5

Replace in the reverse order.

      

 

Figure 57 Fan removal

       

 

Figure 56 Weather shield & flue 

        box end fixings

     

 Figure 55 Pressure switch

fixings

 

 Fig. 54

 

Figure 53 Control cover fixing

Содержание ULTIMATE TURBOCHIM 517SF

Страница 1: ...red by GB Patent 2 202 622B 600A938 04 ULTIM ATE TURBOCHIM M O D E L 5 1 7 S F S i d e F a n F l u e d I n s e t G a s F i r e s I N S T A L L E R G U I D E Please keep in a safe place for future refe...

Страница 2: ...or AdviceLine will be pleased to help Please telephone 0345 626341 Local call rates apply P l e a s e l e a v e t h i s I n s t a l l e r G u i d e w i t h t h e u s e r Natural gas models are for G20...

Страница 3: ...25 Full operating checks 26 27 Control settings check 26 Spillage check 26 27 Flame supervision monitoring system check 27 Final review 28 Servicing parts replacement 29 32 Burner plaques replacement...

Страница 4: ...red when handling these articles but we recommend you follow the normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking This appli...

Страница 5: ...ent and the Welsh Office or the Building Standards Scotland Regulations issued by the Scottish Development Department c All relevant codes of practice d The relevant parts of the current editions of t...

Страница 6: ...6 Fig 1 General installation dimensions Surround Cut out Dimensions...

Страница 7: ...ht before installing in a timber frame building since the alterations required may nullify any NHBC cover relating to the property If in doubt guidance should be requested from your local authority pl...

Страница 8: ...ling 2 11 The appliance must not be installed in any room which contains a bath or shower or where steam is regularly present 2 12 An extractor fan may only be used in the same room as this appliance...

Страница 9: ...brick windows etc 300mm B Below gutters soil pipes or drain pipes 75mm C Below eaves 200mm D Below balconies or car port roof 200mm E From a vertical drain pipe or soil pipe 75mm F From an internal or...

Страница 10: ...eeve fixings 1 Fire front casting 1 Strip gasket sealing tape For surround insulation 1 Bottom front cover casting 6 Wood screws plugs 2 Stainless steel screws 4 Self tapping screws 1 Literature pack...

Страница 11: ...le tip If there is no spark or incorrect tracking check the spark gap between the electrode wire and thermocouple tip see figure 5 If the spark gap is correct check the ignition wiring 4 3 Remove the...

Страница 12: ...he unit slightly forward 3 Detach the control unit cover by removing one screw See figure 10 4 Remove the cable by releasing the cable clamp and detaching the leads from the terminal block and earth c...

Страница 13: ...ked positions using a no 10 drill and plug 6 6 For duct connection from the right side 6 6 1 Remove the flue aperture cover and gasket and fit them to the left side see figure 11 Be careful not to dam...

Страница 14: ...quired to keep the gap clear of the wall on which the appliance is mounted see section 2 5 1 Drill a 5in 127mm dia hole The interior surface of the wall where the hole is exposed must be finished with...

Страница 15: ...in the wall and if applicable the fan box in the recess Push the box in so that the fixing brackets are against the wall and mark the screw fixing positions on the wall 7 5 Remove the fan box Drill t...

Страница 16: ...butted together even when covered by the elbow front covers Small children could touch the hot ducting if there are any gaps between the top horizontal flanges or bottom angled flanges of the backing...

Страница 17: ...catch in the cable clip slots in the brackets 8 7 Fix the backing plates to the wall The plastic spacing washers must be fitted between the backing plates and the wall Fit using the wood screws provi...

Страница 18: ...urround where it passes through the aperture in surround side Wrap the insulating gasket round the duct and secure with the sealing tape supplied as shown in figure 28 8 14 For horizontal duct install...

Страница 19: ...19 8 18 Do not block the gap between the top horizontal flange of the duct backing plates and the top rear edge of the front covers see figure 30 Figure 30...

Страница 20: ...ld be heard to increase to boost speed within approximately two seconds iii Remove the hand The fan should revert to normal speed after approximately three seconds 9 6 The unit includes a blocked flue...

Страница 21: ...holes in the shield with those at the sides of the end plate Secure with the two screws previously removed see figure 33 10 3 Fit the terminal guard see figure 34 Secure the guard at the bottom and a...

Страница 22: ...n the on switch Within two seconds the Fan motor should start and the indicator light should go out 11 5 4 Release the on switch The fan should continue to run 11 5 5 Depress the control knob and turn...

Страница 23: ...ting a pressure gauge at the test point The test point is on the pipe situated below the bottom right corner of the burner unit See figure 35 Check the pressure with the fan on the appliance alight an...

Страница 24: ...he rear base coal in the burner compartment behind the front coal Its rear face should touch the rear ceramic wall See figure 38 12 4 The ceramic side walls are marked at the rear bottom corners L Lef...

Страница 25: ...12 5 2Place two of the remaining coals in the two outer valleys of the front coal One each side of the large coals See figure 41 Place the left side coal so that the customer will be able to see the p...

Страница 26: ...t with sufficient gas for ignition 13 1 7When the burner is operating properly partially depress the knob and gradually turn it anti clockwise The burner flames should gradually increase until the kno...

Страница 27: ...r of the cause of failure 13 2 6If any other non sealed gas appliances are installed in the room or connecting rooms check to ensure that there is no spillage from these appliances when Model 517 is o...

Страница 28: ...the users guide Mention that in windy weather or when the mains voltage is low a slight click may be heard due to the fan control system switching between its normal and boost speeds Advise that if t...

Страница 29: ...the gaps between the coals causing an imperfect flame Check that soot or debris is not impairing the electrode spark or pilot burner Check that soot or debris is not blocking any of the slots in the...

Страница 30: ...oid straining the pipework and disconnect the appliance from the elbow 15 3 4 Detach the burner unit from the convection box by removing 2 screws see figure 47 Carefully lift the burner unit forward m...

Страница 31: ...he Main Burner Elbow Injector 15 7 1 Detach the burner unit from the convection box as section 15 4 15 7 2 Disconnect the main burner pipe from the elbow injector If necessary loosen the pipe at the g...

Страница 32: ...connected 15 11 To Remove the Air Pressure Switch 15 11 1 To gain access see section 15 9 15 11 2 Detach the pressure switch from the control bracket by removing two screws nuts washers see figure 55...

Страница 33: ...unit For Natural Gas Appliances 1 545949 Pilot unit For Propane Appliances 544929 H Solenoid valve 1 559719 J Burner plaque gasket set For Natural Gas Appliances 1 545989 Burner plaque gasket set For...

Страница 34: ...ds Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a Corgi registered company All our ga...

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