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13.1

Recheck Control Settings

Now that all the ceramic fuel effects are in position, the control operation must
be fully rechecked.

13.1.1

Make sure that the isolating valve at the inlet elbow is open and that the

electrical power supply is on (the indicator light should glow).

13.1.2

Press and hold in the “on” switch. Within two seconds, the Fan motor

should start and the indicator light should go out.

13.1.3

Release the “on” switch. The fan should continue to run.

13.1.4

Depress the control knob and turn anticlockwise partially towards the

“PILOT/IGN” position until some resistance is felt.  Keep depressed at this
position to purge air from the system then, while keeping it depressed, turn
fully to the “PILOT/IGN” position.  A spark should be generated at the pilot
while turning. The spark should ignite the pilot. Check that the pilot flame is
visible - See section 12.5.3.

13.1.5

When pilot ignition has been achieved, keep the control knob depressed

for approximately ten seconds to allow the thermocouple probe to warm up and
then release it. If the pilot does not remain alight, ensure that the pilot orifice is
clear.

13.1.6

When the pilot is alight and stable, partially depress the knob and turn to

“LOW”. The pilot should then light the main burner at its low setting. There
may be a delay of up to four seconds between the pilot lighting and ignition of
the gas at the main burner.  This is normal and is due to the time required to fill
the main burner compartment with sufficient gas for ignition.

13.1.7

When the burner is operating properly, partially depress the knob and

gradually turn it anti-clockwise. The burner flames should gradually increase
until the knob reaches the “HIGH” position.

13.1.8

Partially depress the control knob and turn back to “PILOT/IGN”. The

main burner flames should be extinguished but the pilot should remain alight.

13.1.9

Partially depress the control knob and turn to “OFF”. The pilot should be

extinguished

.

13.1.10

Press the “off” switch to turn off the fan (the indicator light should

glow).

13.2

Check For Spillage

A spillage check must be made before leaving the installed appliance with the
customer. Make this check with the appliance fully installed with the ceramic fuel
effects and front surround in position.

13.2.1

Close all doors and windows in the room containing the appliance.

13.2.2

Turn on the fan

Light the appliance and turn the control knob to

“HIGH”.

13.2.3

Leave the appliance on for five minutes

.

13.2.4There are two types of smoke match holders. One has a  copper finish,
the other is plain steel. Please apply the relevant parts of the spillage test
instructions

.

Place the smoke match tube into the convection box at the right hand side
and immediately below the black top cross member. Angle it at
approximately 45° to the horizontal (figure 43).

Copper finish tubes

Insert the tube so that the raised ring  (approx. 25mm

from the end) touches the outside surface of the edge of the cross member.

Plain steel tubes: 

Insert the tube so that the neck of its flared end touches

the inside surface of the edge of the cross member.

P A R T 1 3 :

F U L L   O P E R A T I N G   C H E C K S

 

 

Figure 43 Smoke match tube

  

        position

Содержание ULTIMATE TURBOCHIM 517SF

Страница 1: ...red by GB Patent 2 202 622B 600A938 04 ULTIM ATE TURBOCHIM M O D E L 5 1 7 S F S i d e F a n F l u e d I n s e t G a s F i r e s I N S T A L L E R G U I D E Please keep in a safe place for future refe...

Страница 2: ...or AdviceLine will be pleased to help Please telephone 0345 626341 Local call rates apply P l e a s e l e a v e t h i s I n s t a l l e r G u i d e w i t h t h e u s e r Natural gas models are for G20...

Страница 3: ...25 Full operating checks 26 27 Control settings check 26 Spillage check 26 27 Flame supervision monitoring system check 27 Final review 28 Servicing parts replacement 29 32 Burner plaques replacement...

Страница 4: ...red when handling these articles but we recommend you follow the normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking This appli...

Страница 5: ...ent and the Welsh Office or the Building Standards Scotland Regulations issued by the Scottish Development Department c All relevant codes of practice d The relevant parts of the current editions of t...

Страница 6: ...6 Fig 1 General installation dimensions Surround Cut out Dimensions...

Страница 7: ...ht before installing in a timber frame building since the alterations required may nullify any NHBC cover relating to the property If in doubt guidance should be requested from your local authority pl...

Страница 8: ...ling 2 11 The appliance must not be installed in any room which contains a bath or shower or where steam is regularly present 2 12 An extractor fan may only be used in the same room as this appliance...

Страница 9: ...brick windows etc 300mm B Below gutters soil pipes or drain pipes 75mm C Below eaves 200mm D Below balconies or car port roof 200mm E From a vertical drain pipe or soil pipe 75mm F From an internal or...

Страница 10: ...eeve fixings 1 Fire front casting 1 Strip gasket sealing tape For surround insulation 1 Bottom front cover casting 6 Wood screws plugs 2 Stainless steel screws 4 Self tapping screws 1 Literature pack...

Страница 11: ...le tip If there is no spark or incorrect tracking check the spark gap between the electrode wire and thermocouple tip see figure 5 If the spark gap is correct check the ignition wiring 4 3 Remove the...

Страница 12: ...he unit slightly forward 3 Detach the control unit cover by removing one screw See figure 10 4 Remove the cable by releasing the cable clamp and detaching the leads from the terminal block and earth c...

Страница 13: ...ked positions using a no 10 drill and plug 6 6 For duct connection from the right side 6 6 1 Remove the flue aperture cover and gasket and fit them to the left side see figure 11 Be careful not to dam...

Страница 14: ...quired to keep the gap clear of the wall on which the appliance is mounted see section 2 5 1 Drill a 5in 127mm dia hole The interior surface of the wall where the hole is exposed must be finished with...

Страница 15: ...in the wall and if applicable the fan box in the recess Push the box in so that the fixing brackets are against the wall and mark the screw fixing positions on the wall 7 5 Remove the fan box Drill t...

Страница 16: ...butted together even when covered by the elbow front covers Small children could touch the hot ducting if there are any gaps between the top horizontal flanges or bottom angled flanges of the backing...

Страница 17: ...catch in the cable clip slots in the brackets 8 7 Fix the backing plates to the wall The plastic spacing washers must be fitted between the backing plates and the wall Fit using the wood screws provi...

Страница 18: ...urround where it passes through the aperture in surround side Wrap the insulating gasket round the duct and secure with the sealing tape supplied as shown in figure 28 8 14 For horizontal duct install...

Страница 19: ...19 8 18 Do not block the gap between the top horizontal flange of the duct backing plates and the top rear edge of the front covers see figure 30 Figure 30...

Страница 20: ...ld be heard to increase to boost speed within approximately two seconds iii Remove the hand The fan should revert to normal speed after approximately three seconds 9 6 The unit includes a blocked flue...

Страница 21: ...holes in the shield with those at the sides of the end plate Secure with the two screws previously removed see figure 33 10 3 Fit the terminal guard see figure 34 Secure the guard at the bottom and a...

Страница 22: ...n the on switch Within two seconds the Fan motor should start and the indicator light should go out 11 5 4 Release the on switch The fan should continue to run 11 5 5 Depress the control knob and turn...

Страница 23: ...ting a pressure gauge at the test point The test point is on the pipe situated below the bottom right corner of the burner unit See figure 35 Check the pressure with the fan on the appliance alight an...

Страница 24: ...he rear base coal in the burner compartment behind the front coal Its rear face should touch the rear ceramic wall See figure 38 12 4 The ceramic side walls are marked at the rear bottom corners L Lef...

Страница 25: ...12 5 2Place two of the remaining coals in the two outer valleys of the front coal One each side of the large coals See figure 41 Place the left side coal so that the customer will be able to see the p...

Страница 26: ...t with sufficient gas for ignition 13 1 7When the burner is operating properly partially depress the knob and gradually turn it anti clockwise The burner flames should gradually increase until the kno...

Страница 27: ...r of the cause of failure 13 2 6If any other non sealed gas appliances are installed in the room or connecting rooms check to ensure that there is no spillage from these appliances when Model 517 is o...

Страница 28: ...the users guide Mention that in windy weather or when the mains voltage is low a slight click may be heard due to the fan control system switching between its normal and boost speeds Advise that if t...

Страница 29: ...the gaps between the coals causing an imperfect flame Check that soot or debris is not impairing the electrode spark or pilot burner Check that soot or debris is not blocking any of the slots in the...

Страница 30: ...oid straining the pipework and disconnect the appliance from the elbow 15 3 4 Detach the burner unit from the convection box by removing 2 screws see figure 47 Carefully lift the burner unit forward m...

Страница 31: ...he Main Burner Elbow Injector 15 7 1 Detach the burner unit from the convection box as section 15 4 15 7 2 Disconnect the main burner pipe from the elbow injector If necessary loosen the pipe at the g...

Страница 32: ...connected 15 11 To Remove the Air Pressure Switch 15 11 1 To gain access see section 15 9 15 11 2 Detach the pressure switch from the control bracket by removing two screws nuts washers see figure 55...

Страница 33: ...unit For Natural Gas Appliances 1 545949 Pilot unit For Propane Appliances 544929 H Solenoid valve 1 559719 J Burner plaque gasket set For Natural Gas Appliances 1 545989 Burner plaque gasket set For...

Страница 34: ...ds Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a Corgi registered company All our ga...

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