Valor COSYFLAME TURBOCHIM 528 Скачать руководство пользователя страница 10

10

  

 Fig. 7

PART 4: PREPARING FOR INSTALLATION

Check ignition spark

Before attempting to install, it is worth checking that the piezo electric spark
ignition system operates satisfactorily.
To initiate the spark, depress the control knob and while keeping it depressed, turn
anticlockwise through approximately 60° to the “PILOT/IGN” position. A spark
should track from the electrode pin to the thermocouple tip. If there is no spark or
incorrect tracking, check the spark gap between the electrode wire and
thermocouple tip (see figure 5). If the spark gap is correct, check the ignition wiring.

In the majority of cases, the burner unit will need to be detached

(

see page 26)

Detach the burner unit  from the firebox, by removing the support bracket fixing
screw at the lower front region of the burner unit. Lift and withdraw the unit. (See
figure 6).

PART 5: WALL PREPARATION

General

Make sure that the installation will comply with all the relevant requirements in part 2
of this manual.
Attempt to keep the hole sizes as close to the minimum dimensions as possible in order
to minimise the sealing required
Make sure that the  or any electrical wiring, piping etc. in the wall is not affected when
cutting the installation hole

.

Any gas supply pipe installed in the wall, floor or cavity of a cavity wall must be
continuous and enclosed in a factory fitted gas tight sleeve (Ref: Gas safety (Installation
& Use) Regulations 1994 as amended & Certificate of exemption no.1 1996)

Brick, Stone Etc. Building. Main Case In Front Of Wall
(Figure 7)

This installation is for use with a fire surround or false chimney breast having a
minimum depth of 140mm (5¼in.). The flue length may be cut to suit the wall
thickness.(see prepare flue assembly section) Combustible material within a false
chimney breast must be at least 75mm from the fire box.
The non-combustible hearth must project at least 345mm in front of the
convection box front flanges and be at least 625mm wide (Figures 1 & 7).
The cavity should be sealed where the flue tube hole has been cut. We
recommend filling fully across the cavity with Rockwool or equivalent to at least
100mm around the opening. (See figure 11 )

 

 Fig. 6 Burner unit removal

  

 Figure 5 Pilot Ignition System

Содержание COSYFLAME TURBOCHIM 528

Страница 1: ...HIM M O D E L 5 2 8 VALOR SECRET TURBOCHIM M O D E L 5 2 7 HEARTHMASTER M O D E L 5 2 7 w R e a r F a n F l u e d I n s e t G a s F i r e s w i t h L i v e F u e l E f f e c t I N S T A L L E R G U I...

Страница 2: ...d our Valor AdviceLine will be pleased to help Please telephone 0345 626341 Local call rates apply P l e a s e l e a v e t h i s I n s t a l l e r G u i d e w i t h t h e u s e r This appliance is for...

Страница 3: ...r unit 17 Electrical test 18 Terminal guarding 18 PART 7 GAS SUPPLY INSTALLATION 19 Preliminary Burner Checks 19 Check Reference Pressure 20 PART 8 FITTING THE CERAMICS 20 PART 9 CHECKS 22 Recheck Con...

Страница 4: ...ring Regulations BS7671 In the United Kingdom the installation must also be in accordance with a All the relevant parts of local regulations b The current edition of the Building Regulations issued by...

Страница 5: ...be removed from the area covered by the metal outer surround of the appliance We suggest that the actual surround is used as a template to mark the area for combustible cladding removal The appliance...

Страница 6: ...rojection outwards from wall 55mm Fig 2 Allowable Terminal Positions A fan powered flue system tends to depressurise the room containing the appliance Normally no additional ventilation should be requ...

Страница 7: ...ntact with people near the building or be subject to damage Even if the regulations do not demand it we recommend that the guard is fitted to prevent damage or blockage of the flue system by leaves et...

Страница 8: ...tion 205mm when sited outside wall 55mm when recessed in outer wall P 285mm R Flue tube diameter 125mm S Terminal guard projection 305mm T 355mm V Recess width 390mm min 425mm max W Recess depth 140mm...

Страница 9: ...d pressure switch loom 2 Rolls aluminium tape Fig 4 Appliance units 1 Nut olive for 8mm inlet pipe 1 Retention kit 4 wall plugs 4 eye bolts 2 tension adjusters and two cable assemblies 10 Wall plugs 1...

Страница 10: ...izes as close to the minimum dimensions as possible in order to minimise the sealing required Make sure that the or any electrical wiring piping etc in the wall is not affected when cutting the instal...

Страница 11: ...removing the masonry and clearing debris If the cavity has loose fill e g granular insulation material pack the edges of the opening with Rockwool as you proceed to hold back the insulating material...

Страница 12: ...meter circle for the flue hole Chisel out the area marked It may be necessary to make good both the internal and external wall faces To achieve a neat finish and to make any future removal of the flue...

Страница 13: ...n the flue hole to ensure that there is adequate clearance for both the flue tube and the electrical loom A trial installation of both is recommended The groove should be cut in the lower left hand si...

Страница 14: ...ng method is to be used in which case tape up after cables are in position Now connect the wiring loom at the firebox end the eight pin connector is located on the lower left hand side of the applianc...

Страница 15: ...lts Return the cables through the holes provided at the lower back of the firebox Assemble adjusters and tension as in figure 17 Securing firebox to wall using fixing brackets Loose assemble the two f...

Страница 16: ...ted in the flue pipe Ensure the box is firmly located and correctly aligned against the wall and mark off the four screw fixing positions on the wall Remove the fanbox Drill at the market positions fo...

Страница 17: ...loom now connected the enclosure can be replaced as shown in figure 24 Locate the cable loom earth tags and secure to the fan box earth stud using the M4 nut and shakeproof washer supplied Connect the...

Страница 18: ...n approximately two seconds iii Remove the hand The fan should revert to normal speed after approximately three seconds The unit includes a blocked flue sensor system To check its operation i Switch t...

Страница 19: ...ut Release the on switch The fan should continue to run Depress the control knob and turn anticlockwise partially towards the PILOT IGN position until some resistance is felt Keep depressed at this po...

Страница 20: ...ition and test around the sealing screw for gas soundness with a suitable leak detection fluid Do not use leak detection sprays on this appliance Sprays may affect the operation of electrical componen...

Страница 21: ...her coals are installed Place four of the medium size coals in the four valleys of the front coal Place the left side coal so that the customer will be able to see the pilot flame See figures 37 and 3...

Страница 22: ...ible When pilot ignition has been achieved keep the control knob depressed for approximately ten seconds to allow the thermocouple probe to warm up and then release it If the pilot does not remain ali...

Страница 23: ...nue with the installation If the test is not satisfactory Disconnect the appliance and seek expert advice If any other non sealed gas appliances are installed in connecting rooms check to ensure that...

Страница 24: ...liance has a flame failure spillage monitoring system Point out the explanation of this system shown in the owner s guide under Operating the Fire Advise that if the fire goes out for any reason wait...

Страница 25: ...e of the plaque must touch the inside edge of the retaining flange at the left side of the burner well Place the new right hand plaque in position Fit a new centre gasket between the plaques If there...

Страница 26: ...nit clear To separate the tap from the solenoid detach the solenoid unit at the gas tap end Replace in the reverse order To Remove The Piezo Generator Remove the gas tap FSD solenoid unit as described...

Страница 27: ...connector at the fan motor casing Withdraw the fan unit from the fan box taking care not to snag or damage the wiring loom See figure 52 Replace in reverse order To remove the pressure switch Access t...

Страница 28: ...360 1 545959 D Gas tap spark generator 1 545969 E Spark generator 1 521069 F Control knob 1 545979 G Pilot unit 1 545949 H Solenoid valve 1 559719 J Burner plaque gasket set 1 545989 K On switch 1 55...

Страница 29: ...t Standards Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a Corgi registered company A...

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