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INSTALLER’S GUIDE

Page 22

10.6

 

 

To remove the thermocouple

interrupter block

See figure 30.

10.6.1

Remove the “ash pan” casting and

bottom front casting.

10.6.2

Detach the thermocouple from the

interrupter block by unscrewing the
thermocouple nut.

10.6.3

Detach the two microswitch leads

from the interrupter block.

10.6.4

Remove the interrupter block by unscrewing from the gas shut-off tap.

10.6.5

Refit in the reverse order. If the microswitch leads cannot be easily attached to the

interrupter block when it is fully tightened to the gas shut-off tap, slacken it and rotate to
allow the leads to be fitted. Retighten making sure that the leads remain in place in the
interrupter block. Fit and tighten the thermocouple nut making sure that the leads are
secured in the interrupter block to give a good electrical contact.

10.7

 

 

To remove the pilot unit

10.7.1

Remove the burner unit – See section 10.4

10.7.2

Detach the pilot pipe from the gas shut-off

tap.

10.7.3

Detach the thermocouple from the interrupter

block by unscrewing the thermocouple nut.

10.7.4

Detach the electrode lead from the underside

of the electrode tab.

10.7.5

Remove the first screw

 s

ecuring the dust cage

to the

 

pilot unit & burner. Carefully remove the dust cage and place aside. See figure 31.

10.7.6

Remove the second screw securing the

 

pilot unit to the burner. Remove the pilot

unit and place it aside. See figure 31.

10.7.7

Disconnect the pilot pipe from the pilot unit elbow.

10.7.8

Refit in the reverse order. When refitting the burner unit, make sure that the tab at

the right side of the battery box is in front of the “L” shaped bracket which projects up
from the fire case base. See figure 29.

Note  1 The pilot unit must be replaced as a whole assembly. Its individual components
are not separately replaceable.

2. Once removed, ensure that the dust cage is cleaned before refitting. Make sure

that it locates squarely onto the pilot unit without any gaps between the cage edges and the
pilot unit.

3. When the thermocouple is removed from the interrupter block, the microswitch

lead terminals in the interrupter block will be loose. Make sure that they are properly
secured to give a good electrical contact when retightening the thermocouple nut.

 Fig. 31 Pilot unit removal (Dust
cage not shown for clarity)

 Fig 30 Thermocouple interrupter block

Содержание COALFLAME BR627

Страница 1: ...E REPUBLIC OF IRELAND IE ONLY We trust that this Installer Guide gives sufficient details to enable the appliance to be installed and maintained satisfactorily However if further information is requir...

Страница 2: ...The Highest Standards Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a CORGI registere...

Страница 3: ...itting 14 7 CERAMIC COALS INSTALLATION 15 8 FULL OPERATING CHECKS 16 8 1 Check the control 16 8 2 Check For Spillage 17 9 FINAL REVIEW 18 10 SERVICING PARTS REPLACEMENT 19 10 1 To remove the ignition...

Страница 4: ...dous waste and may be disposed of at a tipping site licensed for the disposal of industrial waste Protective clothing is not required when handling these articles but we recommend you follow the norma...

Страница 5: ...t editions of the following British Standards BS 715 Metal flue pipes etc BS 1251 Open fireplace components BS 1289 Part 1 Precast concrete flues BS EN 1806 Clay flue blocks BS 4543 Part 2 Chimney lin...

Страница 6: ...ied this appliance can be installed in the following situations 2 10 1 A masonry chimney with a minimum diameter of 175mm free from obstruction Note the flat surface area requirement Figure 1a A mason...

Страница 7: ...the appliance is to be fitted against a wall with combustible cladding the cladding must be removed from the area covered by the appliance outer surround We suggest that the actual surround is used a...

Страница 8: ...e right as you insert 3 2 2 Depress the slider as far as it will go This should close the ignition circuit Sparks should be seen tracking from the electrode pin to the thermocouple tip See figure 5 If...

Страница 9: ...I A N C E F O R I N S T A L L A T I O N 4 1 Gas Supply Connection 8mm Bundy or semi rigid tubing must be used to connect the appliance to the gas supply Centre the appliance in the fireplace opening t...

Страница 10: ...ure that all joints are butted together to prevent air gaps 5 I N S T A L L A T I O N T O F I R E P L A C E 5 1 Cables and eyebolts are supplied for the retention of the appliance Ensure that the inte...

Страница 11: ...near the bottom front sides of the convection box See figure 10 5 7 Place the convection box fully back into the fireplace opening so that it is sealed against the fireplace front surround 5 8 Fit a...

Страница 12: ...shaped bracket which projects up from the fire case base and that the fixing screw is refitted See figure 11A 6 1 2 Reconnect the slider control linkage firmly to the burner control pivot with the sh...

Страница 13: ...ner compartment with sufficient gas for ignition 6 2 3 When the burner is operating properly gradually slide the control knob upwards The burner flames should gradually increase until the knob is near...

Страница 14: ...See figure 13 6 5 Fascia Fitting Coalflame The fascia has four magnetic discs which hold it in place against the convection box front Make sure that the fascia is aligned correctly See figure 14 Limou...

Страница 15: ...n the centre of the front base coal Make sure that it bridges the space between the front and rear base coals See figure 17 7 4 Place two coals each side of the centre loose coal Make sure that they b...

Страница 16: ...s position to ignite the pilot The burner should ignite at its lowest setting within 4 seconds of the pilot igniting Keep at this position for a further 10 seconds to allow the pilot flame to stabilis...

Страница 17: ...alight at the maximum setting for a further ten minutes and then repeat the test If smoke is still not drawn into the appliance inspect the sealing to the fireplace surround If smoke is still not draw...

Страница 18: ...with the appliance and that any replacements must only be the authorised spares Warn that ignoring this advice could cause incomplete clearance of the products of combustion with consequent health ha...

Страница 19: ...re not broken up but are sealed within a heavy duty polythene bag clearly labelled as RCF waste This is not classified as hazardous waste and may be disposed of at a tipping site licensed for the disp...

Страница 20: ...trode 10 2 To remove the gas shut off microswitch See figures 24 25 26 The gas shut off microswitch is stamped V4NT9C2YCGPX or V4NT9C2YCAUX 10 2 1 Remove the ash pan casting and bottom front casting 1...

Страница 21: ...er Make sure that the tab at the right side of the battery box is in front of the L shaped bracket which projects up from the fire case base See figure 29 10 5 To remove the electronic ignition genera...

Страница 22: ...Detach the electrode lead from the underside of the electrode tab 10 7 5 Remove the first screw securing the dust cage to the pilot unit burner Carefully remove the dust cage and place aside See figur...

Страница 23: ...fter the pivot bracket has actuated the ignition microswitch but before it has pushed the microswitch leaf against the microswitch body When refitting the thermocouple and interrupter block make sure...

Страница 24: ...urner injector See figure 34 10 10 1 Remove the burner unit See section 10 4 10 10 2 Disconnect the main burner pipe from the injector at the venturi end If necessary loosen the pipe at the flow rate...

Страница 25: ...of the combination plaque is between the two plaques If there is any play between the plaques and the end retaining flanges push the plaques firmly to the left squeezing the centre section of the com...

Страница 26: ...t off microswitch 1 540969 F Pilot unit For Natural Gas Appliances 1 540979 Pilot unit For Propane Gas Appliances 544929 G Injector Bray cat 31 size 440 For Natural Gas Appliances 1 569539 Injector Br...

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